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Method and device for controlling operation of heat pump unit

a heat pump and operation control technology, applied in the field of operation control methods and operation control units, can solve the problems of high equipment cost, inability to use existing equipment, and high likelihood of high-temperature nhsub>3 /sub>refrigerant gas being brought into contact with the inlet pipe and liquefied, so as to improve cop, enhance the refrigeration effect of the second heat pump unit, and improve the effect of efficiency

Inactive Publication Date: 2013-11-28
MAYEKAWA MFG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides a unit for controlling an operation of a heat pump unit that uses NH3 as a refrigerant, which includes a compressor, condenser, expansion valve, and evaporator. The unit includes a temperature sensor and a controller that keep the temperature of the heat-exchanging fluid at the exit of the condenser or the evaporator within a range. The controller maintains the temperature by controlling the capacity of the reciprocating compressor and the flow of the lubrication oil pump based on the revolution-speed control of the drive motor and the cylinder-number control. This invention prevents damage to equipment and components by eliminating liquefied refrigeration flow to the compressor during operation or at the stop of the operation. The technical effect of this invention is to ensure the safe and efficient operation of the heat pump unit.

Problems solved by technology

However, the CO2 refrigerant has higher pressure than general refrigerants at ambient atmospheric temperature and thus cannot be used in existing equipment.
Therefore, equipment supporting the pressure of CO2 is required to be newly constructed besides a pipe system, which gives rise to the problem that an equipment expense becomes high.
Therefore, the pressure of the refrigerant depends on fluctuation factors such as operation conditions and ambient temperature, which gives rise to the problem that the refrigerant-side surface temperature of an inlet pipe, the compressor, and an outlet pipe at the stop and that of the inlet pipe and the compressor during the operation fall below the saturation temperature of the pressure of the NH3 refrigerant gas to liquefy the NH3 refrigerant gas.
Furthermore, if the pressure of the NH3 refrigerant gas of the inlet path of the compressor is increased, the temperature of the inlet pipe cannot follow such an increase, which results in the likelihood of the high-temperature NH3 refrigerant gas being brought into contact with the inlet pipe and liquefied.
In case that the compressor sucks the liquefied refrigerant in, the metal contact of a piston, a piston ring, or the like occurs, which may cause damage on equipment and components.

Method used

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  • Method and device for controlling operation of heat pump unit
  • Method and device for controlling operation of heat pump unit
  • Method and device for controlling operation of heat pump unit

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second embodiment

[0087]Next, a description will be given of a second embodiment of the method and the unit of the present invention based on FIG. 8. In a heat pump unit 10B of the embodiment, the outlet refrigerant gas of the compressor 44 is directly introduced into the cascade condenser 22 via the outlet path 42a by the low-pressure side heat pump unit 40. In addition, the branch pipe 62b that returns the heat-exchanged refrigerant from the cascade condenser 22 is connected to the condenser 46. Moreover, the branch pipe 62b is provided with an outlet pressure regulation valve 68 whose opening degree is controlled by the controller 66. That is, the cascade condenser 22 is arranged in series upstream of the condenser 46. Other configurations are the same as those of the first embodiment.

[0088]According to the embodiment, the cascade condenser 22 is arranged in series upstream of the condenser 46. Therefore, even if the capacity of the low-pressure side heat pump unit 40 is small, performance for sup...

third embodiment

[0089]Next, a description will be given of a second embodiment of the method and the unit of the present invention based on FIG. 9. In a heat pump unit 10C of the embodiment, the refrigerant gas outlet from the compressor 44 is condensed by the condenser 46 and then temporarily stored in the receiver 48. The refrigerant liquid r1 stored in the receiver 48 is sent to the cascade condenser 22 via the refrigerant circulation path 42c and used as the heat source of the high-pressure side heat pump unit 12. After being used as the heat source in the cascade condenser 22, the refrigerant liquid r1 is returned to the surge drum 52 via the refrigerant circulation path 42d. Other configurations are the same as those of the first embodiment.

[0090]Besides the function and the effect achieved according to the first embodiment, the embodiment can enhance the refrigeration effect of the low-pressure side heat pump unit 40 in a manner in which the refrigerant liquid r1 is supercooled by the use of...

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Abstract

The temperature of high-temperature water at the exit of a condenser is maintained to be within a setting range by control of, under an operation with all cylinders, capacity of a reciprocating compressor in the period between a maximum allowable load and a minimum load for lubrication, at which the flow of a lubrication oil pump is ensured, based on the revolution-speed control of a drive motor that drives the reciprocating compressor and by control of the capacity of the reciprocating compressor at the minimum load for lubrication or less based on the combination of the control of decreasing the number of operation cylinders and the revolution-speed control of the drive motor. In addition, a heating mechanism is provided on an inlet path of the reciprocating compressor to prevent the liquefied refrigeration flow of a refrigerant liquid to the reciprocating compressor during the operation or at the start.

Description

TECHNICAL FIELD[0001]The present invention relates to an operation control method and an operation control unit that implement the stable supply of high-temperature water or low-temperature water at desired temperature by means of a heat pump unit that uses an NH3 refrigerant.BACKGROUND ART[0002]From the viewpoint of global environmental protection, natural refrigerants having a small ozone depletion potential (ODP) and a small global warming potential (GWP) have been conventionally promoted as operation refrigerants for heat pump units instead of chlorofluorocarbons. Since CO2 serving as a natural refrigerant has a small ODP of 0 and a small GWP of 1, allows high-temperature hot-water supply, and has high COP, it has been practically used in hot-water supply machines for home and business uses.[0003]However, the CO2 refrigerant has higher pressure than general refrigerants at ambient atmospheric temperature and thus cannot be used in existing equipment. Therefore, equipment support...

Claims

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Application Information

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IPC IPC(8): F25B30/02
CPCF25B30/02F25B1/02F25B25/005F25B31/002F25B49/022F25B2339/047F25B2400/074F25B2500/16F25B2600/0253F25B2700/21161F25B2700/21173Y02B30/70
Inventor KUDO, TAKANORIARATA, NORIYUKIUSHIROKAWA, HIROSHIFUKANO, SHUJINAKAJIMA, HISASHI
Owner MAYEKAWA MFG CO LTD
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