Hemming machine with dual ball screw drive

Abstract

A hemming machine for sheet metal is disclosed having a base adapted to be supported on a ground support surface. A cradle is vertically slidably mounted to the base while a nest is mounted to the cradle and adapted to support the part to be hemmed. Hemming tooling is mounted to the base and movable between an extended position in which the hemming tooling overlies the nest, and a retracted position in which the hemming tooling is spaced laterally outwardly from the nest. A pair of spaced ball screws are rotatably mounted to the base and threadably connected to the cradle on opposite sides of the nest so that rotation of the ball screws vertically displaces the cradle relative to the base. A single drive motor is drivingly connected through a two speed gear box to both ball screws to rotatably drive the ball screws in synchronism with each other.

Description

[0001] I. Field of the Invention[0002] The present invention relates generally to a hemming machine for sheet metal.[0003] II. Description of the Prior Art[0004] There are many previously known hemming machines for producing a sheet metal hem between two parts. Such hemming machines are frequently employed in the automotive industry as well as other industries.[0005] These previously known hemming machines typically comprise a stationary base having a nest vertically slidably mounted to the base. The nest is dimensioned to support the part to be hemmed while actuators, typically hydraulic actuators, vertically displace the nest with its supported part.[0006] In order to perform the hem, hemming tooling is mounted to the base and movable between an extended position and a retracted position. In its extended position, the hemming tooling overlies the nest while, conversely, in its retracted position, the hemming tooling is spaced laterally outwardly from the nest to allow the part as ...

AI Technical Summary

Benefits of technology

[0015] The cradle is preferably formed by a spaced apart beam assembly having a connected portion at each end. The ball screws are threadably connected with the connected portion at each end of the cradle. This construction for the cradle thus minimizes the overall hemmer height, as well as the cradle weight and thus the required output from the drive motor while still maintaining sufficient rigidity to accurately perform the hemming operation.

[0016] In order to compensate for slight deflection of the cradle and / or base during the operation of the hemming machine, a tapered pin is connected to each set of hemming tooling. This tapered pin is received within a socket formed on the nest during upward movement of the nest from a position just prior to the hemming operation, whether prehem or final hem, and to the hemming operation. Consequently, the cooperation between the pin and socket laterally displaces the hemming tooling relative to the base to ensure that the hemming tooling is accurately positioned with respect to the nest and thus with respect to the part supported by the nest during the prehem and final hem operation.

Problems solved by technology

There have, however, been a number of disadvantages of these previously known hemming machines.

A primary disadvantage is that the hydraulic actuators were required to displace the nest with its supported part between the prehem and final hem positions.

Such hydraulic actuators, however, are prone to leakage and thus create workplace hazards.

A still further disadvantage of these previously known hemming machines is that, in the event that the nest and / or base deflects during the operation of the hemming machine, accurate positioning of the hemming tooling with respect to the nest is difficult to maintain.

Unless the hemming tooling is accurately positioned relative to the nest, inaccuracies in the hemmed part will result.

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