Variable length truss and method for producing the same

Abstract

An open web beam composed of wooden top chord and an open web central structure terminated on at least one end by wooden members in the form of a closed web wherein the closed web is reinforced by insertion of a portion of the closed web into a strut and the two chords which have been slotted or grooved for this purpose. The closed be being oriented strand board using structural adhesive without interfering mechanical fasteners in the web.

Description

[0001] This invention relates broadly to the art of construction trusses and joists.[0002] More particularly the invention relates to open web truss designs for application to ceiling, roof and floor joists.[0003] More particularly the invention relates to a process and product for use as trimmable trusses or joist which combine the benefits of open web truss construction with closed web construction providing variable length while conserving the integrity of the factory test requirements and component strength with variable spans.[0004] Truss designs in the prior art envision three broad design types.[0005] Two by ten or two by twelve joists made of solid wood are very common. The major problems associated with these are that they require old growth timber to provide wide enough lumber. In addition, when oriented edgewise, they provide. an inferior nailing surface compared with that provided by two by fours oriented flatwise. This is particularly important when adding subfloors and...

AI Technical Summary

Benefits of technology

[0037] Modern, high strength, structural adhesives and special equipment make possible the fabrication of end sections without the use of any mechanical fasteners so that lengths may be modified in the field.

[0042] B. Higher strength allows longer spans with greater on-center spacing-resulting in a net savings in total board-feet of wood fiber (about 12% less than typical 2.times.12 construction) and less deflection.

[0043] C. Open web construction allows for easy passage of duct work, conduit and pipe throughout the length of the TrimJoist-no more hole cutting or notching with consequent problems.

[0044] D. The 4.times.2 chord orientation provides a greater nailing surface for decking, thereby reducing squeaks and giving a more rigid floor system. Minimum chord grade is #1 SP in the preferred embodiment.

Problems solved by technology

The major problems associated with these are that they require old growth timber to provide wide enough lumber.

In addition, when oriented edgewise, they provide. an inferior nailing surface compared with that provided by two by fours oriented flatwise.

The net effect of trimming a truss of this form would be to affect the structural integrity built into the truss by virtue of the fillets and cause potential splitting at the channels holding the struts.

One of the problems recognized by the present example is that I-beam construction of this type results in an inability to make on site corrections to the length of trusses.

This problem can result in the need to re-manufacture the entire truss.

As with Keller, this creates a number of problems.

First, at least a portion of the interior webbing is closed and cannot be used for running lines or conduit without bracing, known generally in the art as web stiffeners, being added and calculations being necessary for determining the stability and crush strength of the altered bracing.

Closed truss design suffers from several construction problems.

First, the design requires a great deal more material, having a closed volume.

Second the design has difficulty with respect to working within the area defined by the interior of the truss since it is solid and must be cut for additional work.

This provides for two problems.

First, the strength of the truss may be affected by the work.

Second, a great deal of time and equipment may be necessary in order to manufacture a space in which to work.

Other related problems may exist as a result of these general problems including the need to use "web stiffeners" and engineer where holes may be made and where web stiffeners are to be placed.

In addition to other reasons, the weight of these types of trusses make them hard to ship and hard to work with.

The major problems with the solid web, other than the inability to use it easily in the field without engineering to pass conduit, is the cost.

Solid webbing of the type needed to distribute stress is an expensive value added wood manufactured product comprises of glue and chips compressed together.

The prior art has failed to date to provide an open web truss which has a variable length and this failing has required that all cross web construction be made to order requiring huge risks of error, high turn around times and inflexibility for the end user.

The prior art also fails to show a trimmable truss which does not require on site modification to maintain crush strength.

The prior art also fails to show a method for constructing trusses with web strengtheners in place at a low cost.

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