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Thermal spraying method for engine piston ring

A piston ring and thermal spraying technology, which is applied in the field of piston rings, can solve the problems of low thermal spraying efficiency, achieve the effects of reducing spraying time, improving strength and wear resistance, and improving spraying accuracy and quality

Inactive Publication Date: 2021-12-21
枣阳市伟立金属制品有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In order to make up for the above deficiencies, the application provides a thermal spraying method for engine piston rings, aiming at improving the problem of low thermal spraying efficiency

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] The invention provides a method for thermal spraying of engine piston rings, comprising the steps of:

[0033] S1: Clamp the two sides of the middle of the piston ring, and fix the piston ring by clamping the two sides directly opposite the gap of the piston ring by the clamping device; S2: Preheating, preheating the piston ring by the preheating device, so that The piston ring is heated to a suitable temperature; S3: thermal spraying, spraying a certain thickness of high-strength wear-resistant coating on the outer surface of the piston ring except the clamping part through the spraying equipment; S4: clamping both sides of the notch end of the piston ring , the two ends of the piston ring gap are clamped by the clamping device, and the piston ring is fixed; S5: thermal spraying 2, the remaining unsprayed outer surface of the piston ring is sprayed with the same thickness as step S3 by the spraying device. Run-in coating; S6: heat preservation and cooling, heat preserv...

Embodiment 2

[0036] The present invention provides a kind of engine piston ring thermal spraying method in addition, comprises the following steps:

[0037] S1: Clamp the two sides of the middle of the piston ring, and fix the piston ring by clamping the two sides directly opposite the gap of the piston ring by the clamping device; S2: Preheating, preheating the piston ring by the preheating device, so that The piston ring is heated to a suitable temperature; S3: thermal spraying, spraying a certain thickness of high-strength wear-resistant coating on the outer surface of the piston ring except the clamping part through the spraying equipment; S4: clamping both sides of the notch end of the piston ring , the two ends of the piston ring gap are clamped by the clamping device, and the piston ring is fixed; S5: thermal spraying 2, the remaining unsprayed outer surface of the piston ring is sprayed with the same thickness as step S3 by the spraying device. Run-in coating; S6: heat preservation...

Embodiment 3

[0040] The present invention also provides a thermal spraying method for engine piston rings, comprising the steps of:

[0041] S1: Clamp the two sides of the middle of the piston ring, and fix the piston ring by clamping the two sides directly opposite the gap of the piston ring by the clamping device; S2: Preheating, preheating the piston ring by the preheating device, so that The piston ring is heated to a suitable temperature; S3: thermal spraying, spraying a certain thickness of high-strength wear-resistant coating on the outer surface of the piston ring except the clamping part through the spraying equipment; S4: clamping both sides of the notch end of the piston ring , the two ends of the piston ring gap are clamped by the clamping device, and the piston ring is fixed; S5: thermal spraying 2, the remaining unsprayed outer surface of the piston ring is sprayed with the same thickness as step S3 by the spraying device. Run-in coating; S6: heat preservation and cooling, he...

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Abstract

The invention provides a thermal spraying method for an engine piston ring, and belongs to the technical field of piston rings. The thermal spraying method for the engine piston ring comprises the following steps that S1, the two sides of the middle of a piston ring are clamped, clamping equipment is used for clamping the two sides of the middle, right opposite to a piston ring notch, of the piston ring to fix the piston ring; S2, preheating is conducted, specifically, the piston ring is preheated through preheating equipment to ensure that the piston ring is heated to a proper temperature; and S3, first thermal spraying is conducted, specifically, the outer surface, except for a clamped part, of the piston ring is sprayed with a high-strength wear-resistant composite coating with a certain thickness through spraying equipment. The two sides of the middle of the piston ring and the two sides of the notch end of the piston ring are sequentially clamped through the clamping equipment, the step of manually assisting in replacing the clamped part of the piston ring is omitted, the spraying time and the labor intensity of people are reduced, meanwhile, the spraying precision and quality can be improved, rapid thermal spraying is facilitated, the strength and abrasion resistance of the piston ring are improved, and the quality of an engine is improved.

Description

technical field [0001] The present application relates to the field of piston rings, in particular to a thermal spraying method for engine piston rings. Background technique [0002] Piston rings are metal rings used to embed in piston grooves. Piston rings are divided into two types: compression rings and oil rings. The compression ring can be used to seal the combustible gas mixture in the combustion chamber; the oil ring is used to scrape off the excess oil on the cylinder. The current thermal spraying method for engine piston rings has low thermal spraying efficiency, and it is necessary to manually replace the clamping position many times during the spraying process. Spraying the surface of the piston ring not only increases the spraying time and labor intensity of people, but also reduces the spraying accuracy and spraying quality after changing the clamping position many times, which is not conducive to the rapid progress of thermal spraying. [0003] How to invent a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C4/134C23C4/06
CPCC23C4/134C23C4/06
Inventor 周伟
Owner 枣阳市伟立金属制品有限公司
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