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Method for analyzing tin layer thickness of CP leading-out wire for electrolytic capacitor

An electrolytic capacitor and analysis method technology, which is applied in the field of analyzing the thickness of the tin layer of the CP lead-out wire for electrolytic capacitors, can solve the problem that the thickness of the tin layer cannot be measured comprehensively and intuitively, and achieves the effect of easy operation.

Inactive Publication Date: 2021-08-20
RUYUAN YAO AUTONOMOUS COUNTY DONGYANGGUANG FORMED FOIL CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The technical problem to be solved by the present invention is to overcome the defects and deficiencies that the thickness of the tin layer of the CP lead-out wire for the existing electrolytic capacitor cannot be measured comprehensively and intuitively, and provide an analysis method for the thickness of the tin layer of the CP lead-out wire for the electrolytic capacitor. The CP lead-out wires for capacitors use a scanning electron microscope (SEM) and cooperate with Image Pro Plus analysis to analyze the distribution and thickness of the tin layer on the surface. This can be used as an important means of technical analysis of electrolytic capacitors, and it is helpful for the quality control and improvement of electrolytic capacitors. important meaning

Method used

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  • Method for analyzing tin layer thickness of CP leading-out wire for electrolytic capacitor
  • Method for analyzing tin layer thickness of CP leading-out wire for electrolytic capacitor
  • Method for analyzing tin layer thickness of CP leading-out wire for electrolytic capacitor

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Embodiment 1

[0037]A method for analyzing the tin layer thickness of a CP lead-out wire for an electrolytic capacitor, comprising the steps of:

[0038] S1. Sampling and inlaying: Fix the lead-out wire of the electrolytic capacitor CP vertically on the upper mold, and use the matching lower mold, and then use acrylic resin for cold embedding and curing;

[0039] S2. Polish the electrolytic capacitor fixed vertically in step S1 with the surface to be tested of the CP lead-out line, and then polish it with 400#, 2000#, and 5000# SiC water sandpaper for 15 minutes, use water as a cleaning agent, and then use The polishing liquid is polished for 15 to 25 minutes, and the particle size of the polishing liquid is 80nm; then the scanning electron microscope is used for analysis, and finally the software Image Pro Plus is used for measurement and analysis. Flow 80uA, Image Pro Plus software Select spatial (select scale). Wherein the fixing method of the sample of this embodiment is as follows: ...

Embodiment 2

[0041] The analysis method of the tin layer thickness of the CP lead-out wire for the electrolytic capacitor of this embodiment is the same as that of Embodiment 1, the difference is that the working conditions of the scanning electron microscope are replaced by accelerating voltage 30kv, working distance WD12mm, and beam current 90uA.

Embodiment 3

[0043] The analysis method for the thickness of the tin layer of the CP lead wire for electrolytic capacitors in this embodiment is the same as that in Embodiment 1, except that the working conditions of the scanning electron microscope are replaced by accelerating voltage 30kv, working distance WD10mm, and beam current 85uA.

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Abstract

The invention discloses a method for analyzing the tin layer thickness of a CP leading-out wire for an electrolytic capacitor. The method comprises the steps of: firstly, vertically fixing a CP leading-out wire for an electrolytic capacitor, enabling the leading-out wire to be perpendicular to a mold, carrying out the SEM analysis after the leading-out wire is polished, and then carrying out measurement analysis by Image Pro Plus software. The method is simple and convenient to operate. The tin layer thickness information and the distribution state of the leading-out wire for the electrolytic capacitor can be conveniently, rapidly and accurately obtained, the actual structure condition of the tin layer can be comprehensively and visually reflected, the problem that the thickness of only one point can be detected at a time is avoided, and detection points do not need to be replaced for multiple times. The method is suitable for quality control of electrolytic capacitor outgoing line manufacturing departments and electrolytic capacitor production departments, and provides technical support for researching the comprehensive performance of the electrolytic capacitor.

Description

technical field [0001] The invention relates to the technical field of detection and analysis, in particular to an analysis method for the thickness of a tin layer of a CP lead-out wire for an electrolytic capacitor. Background technique [0002] Electrolytic capacitors are important components in the electronics industry. With the rapid development of the electronic industry, the performance and integration of electromechanical products are getting higher and higher, and the requirements for electronic components are also increasing, and higher requirements are also put forward for electrolytic capacitors. The CP lead-out wire for electrolytic capacitors is one of the important structures. The lead-out wire has a three-layer metal structure: the inner layer is the base iron layer, and the diameter is 70% of the diameter of the finished product; the middle layer is copper, and the thickness is 20% of the diameter of the finished product. ; The inner base material and the mi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N23/2202G01N23/2251G01B15/02
CPCG01N23/2202G01N23/2251G01B15/02
Inventor 汪战胜陈锦雄罗向军
Owner RUYUAN YAO AUTONOMOUS COUNTY DONGYANGGUANG FORMED FOIL CO LTD
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