Chemical fault diagnosis method based on unbalanced correction convolutional neural network

A convolutional neural network and fault diagnosis technology, which is applied in the chemical industry, can solve problems such as a small number of classifiers with few faults, reduced classification accuracy of classifiers, and inability of classifiers to learn category knowledge, so as to simplify the learning process and achieve remarkable robustness and reliability effects

Pending Publication Date: 2021-06-25
重庆优易特智能科技有限公司 +2
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, most of these methods have the following flaws: 1) They assume that the data samples under different failure modes are balanced or equal, but this assumption is not always applicable to real chemical processes, and data imbalance will cause the classifier to fail to learn To complete category knowledge, reduce the classification accuracy of the classifier, because the data imbalance will cause the classifier to pay less attention to a few faults; 2) As the production progresses in the actual industrial process, one or several New fault types, with the arrival of new fault categories, these models require a complete retraining process

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  • Chemical fault diagnosis method based on unbalanced correction convolutional neural network
  • Chemical fault diagnosis method based on unbalanced correction convolutional neural network
  • Chemical fault diagnosis method based on unbalanced correction convolutional neural network

Examples

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Embodiment 1

[0244] Example 1: Diagnostic model experiment of unbalanced fault data

[0245] In order to evaluate the performance of the present invention, six have a fault having a particular imbalance ratio during the training, wherein the failures 8 and 13 are a minority type of fault type. Such as Figure 6 As shown, you can find the advantages of diagnostic performance in a few fault mode. The present invention has a significant improvement in identifying a few faults compared to other methods. The performance of the present invention has nearly 6.7% and 2.9%, respectively, compared to prior art. Therefore, it is proved that the present invention has an advantage in generating a small number of fault samples. From Figure 6 It can be seen in the present invention better than the shallow model because it can effectively extract features from the original data and process unbalanced data in the complex chemistry. Since the deep architecture is employed, the present invention can effectively s...

Embodiment 2

[0251] Example 2: Diagnostic model experiment with increased type

[0252] Here, the incremental learning capability of the present invention is described herein for new samples and fault categories. The present invention can be adapted to be updated to a new fault. Here, the number of faults is gradually increased from 10 to 15. The top 10 faults experiment results Figure 9 (a) shown. It illustrates the new sample incremental learning ability. in Figure 9 In (a), the X axis represents the number of training samples per fault category, and the Y-axis represents the accuracy of the diagnostic model test sample. Each diagnostic model is initialized using 200 samples of each fault category. Then, for each step, 50 samples will be added to each fault category to test the incremental learning capabilities of the proposed method. In this case, SVM, BPNN, DBN, and CNN are fully trained based on the corresponding data set for comparison.

[0253] When there is a new fault category, the in...

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Abstract

The invention provides a chemical fault diagnosis method based on an unbalanced correction convolutional neural network, and the method comprises the following steps: S1, carrying out the data preprocessing of a TE process; S2, synthesizing a sample; S3, carrying out data dimension reduction; and S4, constructing a CNN incremental learning network. The method has the beneficial effects that the proposed II-CNN framework can be used for synthesizing unbalanced data, and the importance of boundary samples is considered, so that the synthesized samples are more representative; on the basis, dimension reduction is carried out on the data, and the complex learning process is simplified; and finally, for the arrival of a new fault type, updating the structure and parameters of the CNN network by adopting incremental learning. The method is superior to an existing static model method, and has remarkable robustness and reliability in chemical fault diagnosis.

Description

Technical field [0001] The present invention belongs to the field of chemical industry, and more particularly to an unbalanced correction convolutional neurological network increment method for chemical fault diagnosis. Background technique [0002] Chemical process troubleshooting is one of the most important procedures in process control systems, which is critical to ensuring the successful operation of the chemical process and improving the safety of chemical processes. The fault diagnosis model is designed to detect the abnormal state of the production process, find the root cause of the fault, assist in making reliable decisions, and excludes the system failure. The fault diagnosis model can convert historical data into process information according to data collected from multiple sensors, and determine whether a fault has occurred, thereby ensuring the safety, efficiency and economy of complex chemical processes. [0003] The current intelligent fault diagnosis method based...

Claims

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Application Information

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IPC IPC(8): G06F30/27G06K9/62G06N3/04G06N3/08G06F119/08
CPCG06F30/27G06N3/08G06F2119/08G06N3/045G06F18/213G06F18/22G06F18/214
Inventor 辜小花卢飞杨光唐德东杨利平李家庆李太福李芳
Owner 重庆优易特智能科技有限公司
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