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Method for predicting milling stability based on piecewise Hermite interpolation polynomial and overall discrete strategy

An interpolation polynomial and stability technology, which can be used in instruments, complex mathematical operations, design optimization/simulation, etc., and can solve problems such as poor calculation accuracy and low calculation accuracy.

Active Publication Date: 2020-12-01
HUNAN INST OF TECH
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Problems solved by technology

But the calculation accuracy is poor
Literature "Qin CJ, Tao JF, Liu CL. A novel stability prediction method for milling operations using the holistic-interpolation scheme. Proceedings of the institution of mechanical engineers Part C: Journal of Mechanical Engineering Science 2019; 233(13):4463–4475"( Corresponding to the Chinese patent document "CN110162733A") discloses a milling stability analysis method based on an overall discrete strategy, which has high computational efficiency but low computational accuracy

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  • Method for predicting milling stability based on piecewise Hermite interpolation polynomial and overall discrete strategy
  • Method for predicting milling stability based on piecewise Hermite interpolation polynomial and overall discrete strategy
  • Method for predicting milling stability based on piecewise Hermite interpolation polynomial and overall discrete strategy

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Embodiment Construction

[0086] In order to facilitate those skilled in the art to better understand the improvements of the present invention over the prior art, the present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0087] In this embodiment, the milling stability will be predicted based on the piecewise Hermite interpolation polynomial and the overall discrete strategy below, and the specific steps are as follows:

[0088] 1. Transform the time-delay differential dynamics equation of milling processing into the space state form considering the regeneration effect, and obtain the dynamics control equation of the milling system.

[0089] The time-delay differential dynamics equation of milling considering regeneration effect is:

[0090]

[0091] In formula (1), M, C, K, and q(t) are the modal mass matrix, modal damping matrix, modal stiffness matrix and modal coordinates of the milling cutter in the milling system, respectively; t is...

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Abstract

The invention relates to a method for predicting milling stability based on a piecewise Hermite interpolation polynomial and an overall discrete strategy, which comprises the following steps: firstly,constructing a high-speed milling system kinetic model considering a regeneration effect, and equally dividing a forced vibration stage into a plurality of small time periods on the basis of the high-speed milling system kinetic model; and then adopting a piecewise Hermite interpolation polynomial to integrally approach a period coefficient item, a state item and a time lag item in a kinetic equation to obtain a state transfer matrix of the milling system in an adjacent period, then calculating the spectral radius of the state transfer matrix, and judging the stability of the milling system according to the Floquet theory. Compared with an existing semi-discrete and integral discrete method, the method has the advantages that prediction precision and calculation efficiency are improved, then the high-speed milling flutter stability lobe graph is efficiently and accurately constructed, reasonable cutting parameters are selected through the milling flutter stability lobe graph, flutter-free stable cutting machining is achieved, and better surface quality and machining precision are obtained.

Description

technical field [0001] The invention relates to the field of advanced manufacturing technology, in particular to a method for predicting milling stability based on a piecewise Hermite interpolation polynomial and an overall discrete strategy. Background technique [0002] As the most common and important machining technology, CNC milling has the advantages of small deformation, low milling force, high precision and high efficiency, and is widely used in precision machining of key parts in the fields of aviation, aerospace and vehicle machinery manufacturing middle. The milling process is often accompanied by various vibrations, which will accelerate tool wear and damage, seriously affect the surface quality of the workpiece, greatly restrict the machining accuracy and efficiency, and even damage the machine tool equipment. In order to suppress the occurrence of chatter, the stability of milling processing is predicted, and the spindle speed and depth of cut are reasonably s...

Claims

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Application Information

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IPC IPC(8): G06F30/20G06F17/16G06F17/11G06F119/14
CPCG06F30/20G06F17/11G06F17/16G06F2119/14
Inventor 邓彬伍毅叶拓刘安民
Owner HUNAN INST OF TECH
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