Blast furnace digital system implementation method based on computer simulation

A technology of computer simulation and system implementation, applied in the field of iron and steel metallurgy, can solve problems such as the inability to realize the digitization and visualization of the internal state of the blast furnace, the discontinuity of time and space scales, and the inability to describe the internal state of the blast furnace, so as to achieve outstanding substantive features and design Reliable principle and simple structure

Active Publication Date: 2020-08-28
SHANDONG IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The blast furnace ironmaking process is very complicated, and there are gas (hot air, coal gas)-solid (charge)-powder (injection fuel)-liquid (slag iron) multiphase flow, mass transfer, heat transfer, and chemical phenomena accompanied by high temperature and high pressure. It is impossible to digitally describe and visualize the internal state of the blast furnace by means of experiments and measurements, so the blast furnace has been regarded as a "black box" for a long time and relies heavily on the experience of on-site staff for operation
In addition, there is a large discontinuity in the time and space scales inside the blast furnace. Therefore, the traditional computer simulation method based on a single scale (mainly the computational fluid dynamics method at the macro scale and the discrete element method at the micro scale) Difficult to be universally applied to the whole blast furnace ironmaking process
The currently developed blast furnace models based on computer simulation are all built for the local blast furnace, and cannot realize the digitization and visualization of the blast furnace ironmaking process from the perspective of process control
[0003] The current patents 201610110775.3, 201910648452.3, 201710804565.9, 201710804564.4, 201210123530.6, 201710240585.8, and 201610390270.7 cannot describe the internal state of the blast furnace from the control point of view, nor can they Realize the digitization and visualization of the internal state of the entire blast furnace

Method used

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  • Blast furnace digital system implementation method based on computer simulation
  • Blast furnace digital system implementation method based on computer simulation
  • Blast furnace digital system implementation method based on computer simulation

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Embodiment 1

[0051] An embodiment of the present invention provides a method for realizing a computer simulation-based blast furnace digitization system, including the following steps:

[0052] Step 1: Divide the blast furnace geometry in space, and set the boundary conditions and interfaces as the initialization conditions between the divided parts, where the blast furnace geometry in the spatially divided parts includes the furnace roof, the body, the convoluted area and the hearth ;

[0053] Step 2: Using the set interface conditions, the computer simulation method is used to simulate the state in the body of the blast furnace according to the continuous characteristics of the body and output the results;

[0054] Step 3: Aiming at the discrete characteristics of the furnace roof and the roundabout, use the partial results generated by the ontology simulation in step 2, and use the method of computer simulation to simulate the multiphase flow of the furnace top and the roundabout respec...

Embodiment 2

[0059] An embodiment of the present invention provides a method for realizing a computer simulation-based blast furnace digitization system, including the following steps:

[0060] Step 1: Divide the blast furnace geometry in space, and set the boundary conditions and interfaces as the initialization conditions between the divided parts, such as figure 1 As shown, the blast furnace geometry is divided into four parts in space, including the furnace roof 2, the body 3, the convoluted area 4 and the hearth 5 from top to bottom, and the furnace roof 2 includes the part above the material level 7 of the blast furnace 1. The main body 3 includes the portion below the charge level 7 of the blast furnace 1 to the plane of the taphole 10 , and does not include the portion within the boundary 9 of the turning zone. The swirl zone 4 includes the part within the swirl zone boundary 9 of the blast furnace 1 . The hearth 5 includes the portion below the taphole 10 of the blast furnace 1 ....

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Abstract

The invention provides a blast furnace digitization system implementation method based on computer simulation. The method comprises the following steps: dividing a blast furnace geometry in space, andsetting boundary conditions and interfaces as initialization conditions among the divided parts, wherein the divided parts of the blast furnace geometry in space comprising a furnace top, a body, a convolution area and a hearth; and carrying out simulation on the different parts of the blast furnace, and then coupling and integrating the parts into a digital system capable of describing the wholeblast furnace ironmaking process. The problems that the whole blast furnace ironmaking process is difficult to describe through a digital means and difficult to visualize are solved, and modeling ofthe blast furnace from the perspective of control is achieved.

Description

technical field [0001] The invention relates to the technical field of iron and steel metallurgy, in particular to a method for realizing a blast furnace digital system based on computer simulation. Background technique [0002] The blast furnace ironmaking process is very complicated, and there are gas (hot air, coal gas)-solid (charge)-powder (injection fuel)-liquid (slag iron) multiphase flow, mass transfer, heat transfer, and chemical phenomena accompanied by high temperature and high pressure. And other dangerous operating conditions, it is impossible to digitally describe and visualize the internal state of the blast furnace by means of experiments and measurements. Therefore, the blast furnace has long been regarded as a "black box" and relies heavily on the experience of field workers. In addition, there is a large discontinuity in the time and space scales inside the blast furnace. Therefore, the traditional computer simulation method based on a single scale (mainly...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G16C10/00G16C60/00
CPCG16C10/00G16C60/00
Inventor 李朝阳王成镇栾吉益曾晖周平何毅刘成宝许荣昌
Owner SHANDONG IRON & STEEL CO LTD
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