Bearing roller warm forging production technology

A production process, technology of bearing rollers, applied in the field of bearing roller warm forging production process, can solve the problems of bearing roller structure not tight enough, low material utilization rate, time-consuming and labor-intensive, etc., to achieve high production efficiency and high material utilization rate , to avoid the effect of later maintenance and replacement

Active Publication Date: 2020-08-14
江苏恩诺轴研科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The structure of the cut bearing roller is not tight enough, the metal flow line is cut, and the material utilization rate is low
In wind power generation, mining machinery and other large mechanical bearings, at the same time, once the quality of the bearing rollers is not satisfactory, it will be time-consuming and laborious to replace them after installation and use, and the cost is extremely high

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] A warm forging production process for bearing rollers, the specific steps are as follows:

[0033] a) Feeding, sending the steel bar into the heating furnace;

[0034] b) Spray lubricant on the steel bar and continue heating;

[0035] c) Multi-station forging at 700°C;

[0036] d) Forging surface quality inspection;

[0037] e) Grinding after quenching;

[0038] f) Enter the detection line detection.

[0039] The further improvement of the present invention lies in that in step a), the steel rods to be workpieces are fed into the electric heating charge, heated at 150-180°C and discharged in sequence.

[0040] The further improvement of the present invention lies in that in step b), the workpiece steel bar is sprayed with graphite, and heated at 650-720°C to be released from the furnace.

[0041] A further improvement of the present invention is that in step c), the specific steps are:

[0042] , the robot sends the steel bar vertically into the cavity A, one en...

Embodiment 2

[0049] A warm forging production process for bearing rollers, the specific steps are as follows:

[0050] a) Feeding, sending the steel bar into the heating furnace;

[0051] b) Spray lubricant on the steel bar and continue heating;

[0052] c) Multi-station forging at 720°C;

[0053] d) Forging surface quality inspection;

[0054] e) Grinding after quenching;

[0055] f) Enter the detection line detection.

[0056] The further improvement of the present invention lies in that in step a), the steel rods to be workpieces are fed into the electric heating charge, heated at 150-180°C and discharged in sequence.

[0057] The further improvement of the present invention lies in that in step b), the workpiece steel bar is sprayed with graphite, and heated at 650-720°C to be released from the furnace.

[0058] A further improvement of the present invention is that in step c), the specific steps are:

[0059] , the robot sends the steel bar vertically into the cavity A, one en...

Embodiment 3

[0066] A warm forging production process for bearing rollers, the specific steps are as follows:

[0067] a) Feeding, sending the steel bar into the heating furnace;

[0068] b) Spray lubricant on the steel bar and continue heating;

[0069] c) Multi-station forging at 720°C;

[0070] d) Forging surface quality inspection;

[0071] e) Grinding after quenching;

[0072] f) Enter the detection line detection.

[0073] The further improvement of the present invention lies in that in step a), the steel rods to be workpieces are fed into the electric heating charge, heated at 150-180°C and discharged in sequence.

[0074] The further improvement of the present invention lies in that in step b), the workpiece steel bar is sprayed with graphite, and heated at 650-720°C to be released from the furnace.

[0075] A further improvement of the present invention is that in step c), the specific steps are:

[0076] , the robot sends the steel bar vertically into the cavity A, one en...

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Abstract

The invention discloses a bearing roller warm forging production technology. The bearing roller warm forging production technology comprises the following specific steps that (a), feeding is carried out, and steel bars are fed into a heating furnace; (b), a lubricant is sprayed on the steel bars, and continuous heating is carried out; (c), multi-station forging is carried out at 700-800 DEG C; (d), the forging surface quality is detected; (e), grinding process is carried out after quenching; and (f), detection is carried out entering a detection line. The bearing roller warm forging productiontechnology has the advantages of precision forging without trimming and scrap edge, forging stock without cutting, and grinding process after direct quenching.

Description

technical field [0001] The invention relates to a warm forging production process of a bearing roller. Background technique [0002] Bearing rollers, especially tapered rollers with small diameters (below Φ29 mm) are formed by heading with cold heading machines; while large diameters (above Φ30 mm) are mostly processed by lathe cutting. The structure of the cut bearing roller is not tight enough, the metal flow line is cut, and the material utilization rate is low. In wind power generation, mining machinery and other large mechanical bearings, at the same time, once the quality of the bearing rollers is not satisfactory, after installation and use, it is time-consuming and labor-intensive to replace them, and the cost is extremely high. Contents of the invention [0003] Purpose of the invention: The purpose of the invention is to solve the deficiencies in the prior art and provide a bearing roller warm forging production process. The cut bearing steel bar is heated at a ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21K1/02B21J5/02B21J1/06B21J3/00
CPCB21J1/06B21J3/00B21J5/02B21K1/02
Inventor 许映泉韩楠
Owner 江苏恩诺轴研科技有限公司
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