A kind of aluminum alloy crankcase high pressure casting method and integrated system

Abstract

The invention discloses an aluminum alloy crankcase high-pressure casting integrated system, which includes a die-casting host, a pick-up robot, a liner conveyor belt, a liner heater, a casting defect detection device, a delimbing unit, a sawing device, a casting coding device, Casting conveying channel, casting transfer table, transfer robot and broken core inspection device; pick-up robot and transfer robot are respectively set on both sides of casting transfer table, and are located in the public area where both pick-up robot and transfer robot can grab; die-casting host , liner heater, liner conveyor belt, casting defect detection device and debranching unit are located on one side of the casting transfer table, and are arranged around the grabbing range of the pick-up robot; sawing device, casting coding device, casting conveying channel And the broken core inspection device is located on the other side of the casting transfer table, and is arranged around the grasping range of the handling robot. The invention also discloses a crankcase die-casting method. Through the system and method, full automation is realized, and 100% full inspection of products is realized.

Description

technical field [0001] The invention relates to the technical field of aluminum alloy crankcase manufacturing technology, in particular to a high-pressure casting method and an integrated system of an aluminum alloy crankcase. Background technique [0002] The layout of a conventional die-casting device consists of a die-casting host, holding furnace, mold temperature control island, spraying robot, pick-up robot, liner conveyor belt, liner heater, casting defect detection device, delimbing unit (including pruning device, delimbing device and punching cylinder hole device), sawing device (including hole removing device and sawing device), air cooling frame, casting coding device, casting conveying channel and casting cleaning platform, all actions are completed by a pick-up robot, The cycle time of the production line is above 130S. The layout of the process design equipment has the following problems: 1) Three operators are required, one of whom operates the die-casting de...

AI Technical Summary

Problems solved by technology

The layout of this process design equipment has the following problems: 1) Three operators are required, one of whom operates the die-casting device, and two complete the cleaning of casting burrs, and the staffing is high

2) In the scheme of using one pick-up robot to cooperate with peripheral equipment, the beat of the production line is long due to the many actions of the pick-up robot

3) The cleaning of casting burrs is done manually, and there are problems such as leakage of casting burrs and poor consistency of casting quality

4) The core fracture inspection of the pre-cast hole of the casting is completed by manual sampling inspection, and there is a risk of scrapping the castings in small batches during the time period that cannot be inspected

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