High-color-fastness polyester microfiber dyeing method

A technology with high color fastness and dyeing method, applied in the direction of dyeing method, fiber type, fiber treatment, etc., can solve the problems of dye shedding, large specific surface area, poor dye fastness, etc.

Pending Publication Date: 2020-04-21
明新梅诺卡(江苏)新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. The problem of color fastness. Because the fineness of ultra-fine fibers is relatively small, the fiber diameter is small and the specific surface area is large, the amount of dye adsorption on the fiber surface is also greatly increased, and the dye fastness of the adsorption is relatively poor. When the dye is used, the dye will fall off or migrate, and the final performance is poor color fastness;
[0005] 2. It is difficult to color the inner layer, and the surface of PET is easy to absorb dye floating color, and the color fastness is poor
[0006] 3. The superfiber produced by the prior art adopts 16-island and 37-island fixed-island nylon superfine fibers (PA6 / COPET) of 1dtex to 6.5dtex and 16 and 37-island fixed-island polyester superfine fibers (PET / COPET) impregnated with polyurethane warp After alkali reduction or toluene fiber opening, dyeing with acid dyes or disperse dyes, and then finishing treatment to process finished products, its color fastness such as dry and wet wiping, color migration, and sunlight can hardly reach level 4 and above at the same time. Above (level 5)

Method used

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Examples

Experimental program
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Effect test

preparation example Construction

[0030] (1) Preparation of 37-island polyester Dingdao superfiber non-woven fabric: firstly, 37-island 5dtex×51mm, 70% PET / 30% COPET bicomponent Dingdao sea-island staple fiber is needle-punched to 400g / m 2 Polyester microfiber non-woven fabric.

[0031] (2) Water-based polyurethane impregnation: polyester microfiber non-woven fabric impregnated with a solid content of 35%, aliphatic water-based polyurethane with a viscosity of 600cps, polyester superfiber non-woven fabric impregnated with 220% liquid, and dried in an up and down blowing oven.

[0032] (3) Dyeing and finishing the non-woven fabric impregnated with polyurethane after drying: weigh the base fabric in step 2) and pour it into the dyeing vat, because the fiber fineness is 5dtex and the diameter is very small, the particle size of the disperse dye is selected Below 0.5 μm, because the particle size of the dye is small, the dispersibility in the solution is good. In the dyeing bath at 130 ° C, the disperse dye is eas...

Embodiment 1

[0035] 1) Preparation of 37-island polyester fixed-island superfiber non-woven fabric: the fineness is 5dtex, 70% PET / 30% COPET two-component 37-island fixed-island fiber is processed into a grammage of 400g / m through the acupuncture process 2 Microfiber non-woven fabric;

[0036] 2) Water-based polyurethane impregnation: impregnating water-washed polyurethane with a solid content of 35%;

[0037] 3) Dyeing and finishing the non-woven fabric impregnated with polyurethane and dried with disperse dyes: after drying at 220%, carry out high-temperature and high-pressure dyeing at 130°C, and select the particle size of disperse dyes to be about 2 μm;

[0038] 4) The base fabric in step 3) is subjected to alkali reduction treatment: after dyeing and washing, carry out alkali reduction finishing, the concentration of sodium hydroxide is 3%, react at 95°C for 60 minutes, and the polyester superfiber suede obtained after washing and drying leather.

[0039] The color fastness to wet ...

Embodiment 2

[0041] 1) Preparation of 37-island polyester fixed-island superfiber non-woven fabric: the fineness is 3.5dtex, 70% PET / 30% COPET two-component 37-island fixed-island fiber is processed into a grammage of 400g / m through the acupuncture process 2 Microfiber non-woven fabric;

[0042] 2) Water-based polyurethane impregnation: impregnating water-washed polyurethane with a solid content of 35%;

[0043] 3) Dyeing and finishing the non-woven fabric impregnated with polyurethane and dried with disperse dyes: after drying at 220%, carry out high-temperature and high-pressure dyeing at 130°C, and select the particle size of disperse dyes to be about 0.5 μm;

[0044] 4) The base fabric in step 3) is subjected to alkali reduction treatment: after dyeing and washing, carry out alkali reduction finishing, the concentration of sodium hydroxide is 3%, react at 95°C for 60 minutes, and the polyester superfiber suede obtained after washing and drying leather.

[0045] The color fastness to ...

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Abstract

The invention discloses a high-color-fastness polyester microfiber dyeing method. The high-color-fastness polyester microfiber dyeing method is characterized by comprising the following steps of: 1, preparing an ultrafine fiber non-woven fabric with a gram weight of 20 to 1,500g / m<2>; 2, carrying out pre-impregnation treatment on the ultrafine fiber non-woven fabric in the step S1, i.e., using modified PVA and CMC, regulating viscosity to 300 to 5,000 cp.s, regulating solid content to 5% to 40%, regulating impregnation pick-up to 30 to 300%, and drying at a temperature of 110 to 150 DEG C; 3,carrying out polyurethane impregnation treatment on a semi-finished product in the step S2, i.e., using impregnation; regulating viscosity to 300 to 30,000 cp.s, regulating solid content to 5% to 40%,regulating impregnation pick-up to 30 to 300%, and drying at a temperature of 90 to 160 DEG C; 4, carrying out dyeing finishing on the semi-finished product in the step S3, i.e., carrying out directdyeing on fibrils which are not opened by adopting a disperse dye, wherein a molecular particle size of the disperse dye is 0.3 to 10 mum; and 5, carrying out alkali decrement opening treatment on thesemi-finished product in the step S4. Polyester microfibers prepared by the high-color-fastness polyester microfiber dyeing method disclosed by the invention are high in color fastness and excellentin comprehensive performance.

Description

technical field [0001] The invention relates to the technical field of polyester superfiber suede, in particular to a polyester superfiber dyeing method with high color fastness. Background technique [0002] Microfiber leather is the product closest to natural leather for its three-dimensional space structure and hand feeling elasticity. As a substitute for genuine leather, it is becoming more and more popular in the market, especially the suede-like suede leather is the highest grade in the microfiber field. . But some properties fail to meet the application requirements, and there are few applications in high-end clothing fabrics and automotive interiors. [0003] Also there is following defect in the dyeing method of prior art: [0004] 1. The problem of color fastness. Because the fineness of ultra-fine fibers is relatively small, the fiber diameter is small and the specific surface area is large, the amount of dye adsorption on the fiber surface is also greatly incre...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D06P1/16D06P3/85D06P5/10D06M15/333D06M15/09D06M15/564D06M101/32D06M101/20
CPCD06P1/16D06P3/8276D06P3/8204D06P5/10D06M15/333D06M15/09D06M15/564D06M2101/32D06M2101/20
Inventor 庄君新宋兵冯传军王金鹏
Owner 明新梅诺卡(江苏)新材料有限公司
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