Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Casting, pouring method, application of casting method, casting method of automobile wheel, and automobile wheel

A casting method and casting technology, applied in the field of casting, can solve the problems of easy generation of porosity, shrinkage cavity, low qualification rate, long casting cycle, etc. The effect of cycle shortening

Active Publication Date: 2019-12-13
重庆市超群工业股份有限公司
View PDF8 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the pouring temperature of the traditional low-pressure casting process currently used is relatively high, generally around 690±10°C, and the liquid rise, mold filling, and pressurization are relatively slow, resulting in low production efficiency, long casting production cycle, and products. low performance
In addition, in order to reduce the energy consumption of the car and show the three-dimensional shape of the wheel, many wheels are now designed with a grooved structure, so that in the traditional casting, it is easy to have shrinkage holes exposed after the grooved part is processed. The performance is low and the pass rate is low
[0004] In general, the defects of the current low-pressure casting process are mainly reflected in: the mechanical properties of the casting are not high, there are many pinholes, the metallographic particles are large, the casting cycle is long, and porosity and shrinkage are prone to occur.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Casting, pouring method, application of casting method, casting method of automobile wheel, and automobile wheel
  • Casting, pouring method, application of casting method, casting method of automobile wheel, and automobile wheel

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach

[0083] As a preferred embodiment of the present invention, the pouring method includes the following steps:

[0084] Clamp the mold, lock the mold, inject the alloy liquid into the casting mold cavity at the set temperature, adopt low temperature and low pressure pouring, and set the pouring temperature at 645-660℃. Set the low pressure pouring process parameters, that is, the liquid rise stage. The pressure gradually rises from 0 to 0.018-0.022MPa, and the rise time is 4-8s; in the filling stage, the pressure rises from 0.018-0.022MPa to 0.023-0.027MPa, and the filling time is 10-20s; in the pressurization stage, the pressure is increased from 0.023-0.027MPa rises to 0.08-0.12MPa, pressurization time is 3-8s, and the pressure is maintained continuously, so that the wheel casting is formed and solidified. The pressure holding time is 70-130s, and the pressure is released after the wheel is formed and solidified. The entire pouring process of charging, maintaining and releasing pr...

Embodiment 1

[0101] A casting method for castings, including setting process parameters:

[0102] The pouring temperature is 650℃, the rising pressure is 0.02MPa, the rising time is 6s, the filling pressure is 0.025MPa, the filling time is 10s, the boost pressure is 0.1MPa, and the boost time is 6s;

[0103] After the pressurization is completed, keep it under a pressure of 0.1MPa for 100s, release the pressure and cool down and open the mold.

Embodiment 2

[0105] A casting method for castings, including setting process parameters:

[0106] The pouring temperature is 645℃, the rising pressure is 0.018MPa, the rising time is 4s, the filling pressure is 0.023MPa, the filling time is 10s, the boost pressure is 0.08MPa, and the boost time is 3s;

[0107] After the pressurization is completed, keep it under a pressure of 0.08MPa for 70s, release the pressure and cool down and open the mold.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention belongs to the technical field of casting, and relates to a casting, a pouring method, application of the casting method, a casting method of an automobile wheel and the automobile wheel. The pouring method is characterized in that the pouring temperature is 645-660 DEG C, the lift pressure is 0.018-0.022 MPa, the lift time is 4-8 seconds, the mold-filling pressure is 0.023-0.027 MPa, the mold-filling time is 10-20 seconds, the boost pressure is 0.08-0.12 MPa, and the pressurization time is 3-8 seconds; after pressurization is completed, the pressure is kept under 0.08-0.12 MPa for 70-130 seconds; and a die is opened after pressure relief cooling. According to the casting, the casting method, the application, the casting method of the automobile wheel and the automobile wheel, the mechanical performance of the casting is improved, the defect of many pinholes on the casting is overcome, the production efficiency is greatly improved, and the casting period is shortened.

Description

Technical field [0001] The invention belongs to the field of casting technology, and specifically relates to a casting and its pouring method and application, a casting method of an automobile wheel, and an automobile wheel. Background technique [0002] As an important part of a car, the quality of car wheels not only affects the beauty of the car, but more importantly, the safety of the car. Aluminum alloy wheels have been widely used in the field of automobile wheel manufacturing due to their light weight, high strength, high precision, good braking balance, and good thermal conductivity. [0003] At present, aluminum alloy wheels are mainly produced by low-pressure casting. However, the traditional low-pressure casting process currently used has a relatively high pouring temperature, generally around 690±10℃, and relatively slow liquid rise, filling, and pressurization, resulting in low production efficiency, long casting production cycle, and product The performance is low. ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B22D18/04
CPCB22D18/04
Inventor 白雪峰张福建
Owner 重庆市超群工业股份有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products