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Glass furnace temperature intelligent prediction control method based on attention mechanism and auto-encoder

A self-encoder and intelligent prediction technology, which is applied in temperature control, electric temperature control, non-electric variable control, etc., can solve problems such as temperature changes in the working environment, changes in kiln insulation performance, and difficulty in adapting to object parameters. Achieve the effect of intelligent predictive dynamic control, important market value, and glass quality

Active Publication Date: 2019-10-18
WUHAN UNIV OF TECH
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Problems solved by technology

Moreover, during the operation of the kiln, it may also be affected by various disturbance factors such as fluctuations in gas pressure, fluctuations in feed quality, changes in the insulation performance of the kiln, and changes in the temperature of the working environment.
In view of the above-mentioned characteristics of the glass furnace, the current control method is difficult to meet the high performance requirements for the temperature control of the furnace
For example, simple PID control is not effective in controlling kilns with large lag, it is difficult to adapt to changes in object parameters, and there is a contradiction between rapidity and overshoot
The design of the Smith control method relies too much on the precise model of the controlled object, and the control performance deteriorates significantly when the parameters change or the model error is large.

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Embodiment Construction

[0033] The technical solution of the present invention will be described in detail below in conjunction with the drawings and embodiments.

[0034] An embodiment of the present invention provides an intelligent predictive control method for glass furnace temperature based on an attention mechanism and an autoencoder, including the following steps:

[0035] Step (1): Data preprocessing: collecting historical production data related to the temperature prediction control of the pretreatment glass furnace.

[0036] Step (1.1): historical data collection of glass melting furnace

[0037] The present invention collects production information related to the temperature control of the glass furnace, because there are more than 1,000 sensors deployed on the glass melting furnace for detecting and adjusting variable indicators. After analysis, the characteristic data required by the present invention mainly include: glass melting furnace Real-time measured value of top temperature, rea...

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Abstract

The invention provides a glass furnace temperature intelligent prediction control method based on an attention mechanism and an auto-encoder. The glass furnace temperature intelligent prediction control method comprises the following steps: collecting production historical data related to preprocessing glass furnace temperature prediction control; according to an input variable obtained through preprocessing, using the attention mechanism to obtain the input variable with an attention weight of each smelting furnace temperature at each moment; obtaining two representation vectors including relative Euclidean distance and cosine similarity according to the reconstruction error of the depth auto-encoder, and forming a final low-dimensional representation in combination with potential representations generated by an encoder in the depth auto-encoder; according to the low-dimensional representation, using an LSTM prediction model to obtain predicted values of the temperature of the smelting furnace in a plurality of subsequent time steps; according to a control mode of combining the LSTM prediction model and a statistical strategy, intelligently adjusting the natural gas flow and the oxygen flow of the glass furnace on line, so that the temperature fluctuation of the glass furnace is intelligently controlled, the glass product quality is improved, and the energy consumption is reduced.

Description

technical field [0001] The invention relates to the technical field of automatic temperature control of a glass furnace melting pool, in particular to an intelligent prediction and control method for glass furnace temperature based on an attention mechanism and an autoencoder. Background technique [0002] The temperature control effect of the glass furnace melting pool is directly related to the quality of glass products, which in turn affects the yield of glass products. Therefore, the stability of glass furnace temperature control is very important. At present, in glass production, the furnace temperature control has been generally controlled by computer, but the most commonly used control method is still ordinary PID control (including single loop, cascade loop and split range control, etc., all of which use PID as the basic control algorithm. ), some improved methods include Smith predictive compensation plus PID control and fuzzy control. [0003] The analysis of the...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05D23/19
CPCG05D23/1931
Inventor 邹承明陈德姜德生
Owner WUHAN UNIV OF TECH
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