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Plastic-covered silk thread production line

A technology for plastic bags and production lines, applied in the field of yarn manufacturing, can solve the problems that the products cannot be directly used in textile machinery, the equipment capacity is small, and the cost is high, so as to reduce the frequency of production line changes, improve production efficiency, and reduce production costs.

Pending Publication Date: 2019-06-14
苟举才
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] For the manufacture of plastic-coated wire, at present, all manufacturers use the same equipment and processes as cable production, and then use textile equipment for oiling, rewinding, and splitting, etc. Due to the different characteristics of cables and wires, There are congenital defects in the production of wires with cable equipment, which leads to: 1. The production capacity is very low, and the production of cables is a single extrusion. Since the wires are very thin, they are generally below 600D or 0.3mm in diameter. Although the extrusion speed is greatly improved, a production line can extrude more than 1 million meters a day, and can only produce dozens of kilograms
2. Quality control is difficult. Generally speaking, the cross-loading surface of the cable is relatively large, and the wire diameter of the wire is very small, which is smaller than the tolerance value of the wire diameter of ordinary cables; It is easy to break, and the tension of the silk thread is relatively small, so it is easy to stretch and break; these problems make it difficult to guarantee the quality of the silk produced by the existing cable equipment
3. The process route is extended. Since the cable equipment is mainly designed for cable manufacturing, the finished products cannot be directly used in textile machinery. It needs subsequent reprocessing such as oiling, glazing, rewinding, and spindle division. use
4. The cost is high. Due to the small equipment capacity and low efficiency, the processing cost is very high, which affects the promotion and use of products

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Plastic-covered silk thread production line
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  • Plastic-covered silk thread production line

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] Embodiment 1: as Figure 1 to Figure 3 As shown, the technical scheme adopted by the present invention is as follows: a production line for plastic-coated silk thread, including a creel, a lead frame, an extrusion unit, a diameter measuring instrument, a circulating cooling water tank, a dryer, a tractor and a wire take-up unit, wherein , the above creel is wound with at least two coils of silk thread to be coated, and the thread is exported through the creel; the extruder unit is arranged at intervals on the rear side of the creel, and at least two silk threads derived from the creel pass through the extruder unit At the same time, the extruder unit covers the surface of the wire with a plastic layer to form a plastic-coated wire; the above-mentioned circulating cooling water tanks are arranged at intervals on the rear side of the extruder unit, and when the wire coated with the plastic layer enters the circulating cooling water tank, it passes through the circulating c...

Embodiment 2

[0039] Embodiment 2: as Figure 4 to Figure 6 Shown is Embodiment 2 of the present invention, a production line for plastic-coated silk thread, including a creel, a lead frame, an extruder unit, a diameter measuring instrument, a circulating cooling water tank, a dryer, a tractor, a wire take-up unit and a control unit. Cabinet, wherein, at least two rolls of silk threads to be covered are wound on the above-mentioned creel, and the silk threads are exported through the creel; When extruding the extrusion die of the head, the extruder unit covers the surface of the wire with a plastic layer to form a plastic-coated wire; the above-mentioned circulating cooling water tanks are arranged at intervals on the rear side of the extruder unit, and the wire coated with the plastic layer enters the circulation When cooling the water tank, the solidified plastic layer of the plastic-coated wire is cooled by the circulating cooling water tank; the above-mentioned dryers are arranged at in...

Embodiment 3

[0043] Embodiment 3: as Figure 7 to Figure 9 As shown, it is Embodiment 3 of the present invention, a production line of plastic-coated silk thread, including a creel, a lead frame, an extrusion unit, a diameter measuring instrument, a circulating cooling water tank, a dryer, a tractor, a wire take-up unit and a control unit. Cabinet, wherein, at least two rolls of silk threads to be covered are wound on the above-mentioned creel, and the silk threads are exported through the creel; When extruding the extrusion die of the head, the extruder unit covers the surface of the wire with a plastic layer to form a plastic-coated wire; the above-mentioned circulating cooling water tanks are arranged at intervals on the rear side of the extruder unit, and the wire coated with the plastic layer enters the circulation When cooling the water tank, the solidified plastic layer of the plastic-coated wire is cooled by the circulating cooling water tank; the above-mentioned dryers are arrange...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a plastic-covered silk thread production line. The plastic-covered silk thread production line comprises a yarn frame, thread guide frames, an extrusion unit, a diameter measurement instrument, a circular cooling water groove, a dryer, a traction machine, a take-up unit and a control cabinet; at least two rolls of silk threads to be covered are wound on the yarn frame, theextrusion unit is arranged on the rear side of the yarn frame in a spaced manner, when the silk threads penetrate through an extrusion film of an extruder, the plastic-covered silk thread is formed, the circular cooling water groove is arranged on the rear side of the extrusion unit in a spaced manner, a curing plastic layer of the plastic-covered silk thread is cooled, the dryer is arranged on the rear side of the circular cooling water groove in a spaced manner, and the dryer dries the plastic-covered silk thread; the traction machine is arranged on the rear side of the dryer in a spaced manner, and therefore, the plastic-covered silk thread is conveniently and backwards pulled out; the take-up unit is arranged on the rear side of the traction machine in a spaced manner, and is used forwinding finished product plastic-covered silk thread, the two thread guide frames are included, and the diameter measurement instrument is arranged on the rear side of the extrusion unit in a spaced manner, and is used for measuring the outer diameter of the plastic-covered silk thread. The production efficiency is greatly improved, the silk thread quality is effectively ensured, the production thread changing frequency is reduced, and production cost is reduced.

Description

technical field [0001] The invention relates to the field of yarn manufacturing, in particular to a production line for plastic-coated silk yarns. Background technique [0002] Plastic-coated wire with a skin-core structure. These types of wires are made of a layer of plastic coated on the surface of the yarn. Because of the characteristics of the surface-coated plastic material, different effects can be achieved. In recent years, it has grown from industrial use to From household use to wearable use, its uses are becoming more and more extensive, and the market demand is increasing. [0003] For the manufacture of plastic-coated wire, at present, all manufacturers use the same equipment and processes as cable production, and then use textile equipment for oiling, rewinding, and splitting, etc. Due to the different characteristics of cables and wires, There are congenital defects in the production of wires with cable equipment, which leads to: 1. The production capacity is ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B05C5/02B05C9/14B05C13/02
Inventor 苟举才左世月
Owner 苟举才
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