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Three-dimensional glazed tile made of scraping waste and manufacturing method thereof

A manufacturing method and technology of glazed tiles, applied in the field of ceramic tiles, can solve the problems of lower production efficiency, low utilization rate of waste materials, unstable brick shape, etc., achieve good leveling and ductility, and improve recycling rate , Improve the effect of spreading ductility

Active Publication Date: 2019-06-07
DONGGUAN CITY WONDERFUL CERAMICS IND PARK +3
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] (1) In the current process of using waste glazes to prepare ceramic particles, the waste glazes are subjected to precipitation, pressing, drying, powdering, etc., and then prepared into fritted special ceramic particles for ceramic surface decoration, but the preparation The process is relatively complicated, and the process control is difficult, which increases the cost of manufacturing and reduces the efficiency of production;
[0005] (2) In the preparation of ceramic particles using waste glaze, the amount of waste glaze powder added accounts for 30-50% of the total mass of the raw materials, and the amount of waste glaze powder used is relatively small, and the utilization rate of waste materials is low. At the same time, sedimentation, pressing, drying, powdering and other treatments are adopted, the process is complicated and the production efficiency is low;
However, the shape of the special ceramic particle glaze is single, and it is easy to break the special ceramic particle glaze in the actual production of cloth; and in the method of preparing stone-like ceramic tiles, the special ceramic particle glaze is pressed into the green body, and its layering, three-dimensionality and The graininess is relatively poor. At the same time, due to the difference between the maximum firing temperature of the special ceramic particle glaze and the maximum firing temperature of the body base powder, the surface of the imitation stone ceramic tile is prone to defects such as bulges, caves, and even brick shape instability.

Method used

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  • Three-dimensional glazed tile made of scraping waste and manufacturing method thereof
  • Three-dimensional glazed tile made of scraping waste and manufacturing method thereof
  • Three-dimensional glazed tile made of scraping waste and manufacturing method thereof

Examples

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Effect test

Embodiment 1

[0092] A method for manufacturing a three-dimensional glazed tile made from edge scraping waste, comprising the steps of:

[0093] A, drying the green body: the temperature of the green body is raised to 130°C for drying;

[0094] B, applying make-up soil: apply make-up soil on the body surface after step A is dried;

[0095] C, pattern decoration: carry out pattern decoration on the body surface after step B is coated with make-up soil, and then dry;

[0096] D, spraying transparent glaze slurry: spraying transparent glaze slurry on the body surface after step C drying;

[0097] E, spreading ceramic particles: spreading ceramic particles on the body surface after spraying the transparent glaze slurry in step D, and then firing to obtain a three-dimensional glazed tile;

[0098] Wherein, the raw materials for making the ceramic particles include edge scraping recycled materials.

[0099] In said step A, the drying time of green body is 30min;

[0100] In the step B, the wh...

Embodiment 2

[0126] A method for manufacturing a three-dimensional glazed tile made from edge scraping waste, comprising the steps of:

[0127] A, drying the green body: the temperature of the green body is raised to 140°C for drying;

[0128] B, applying make-up soil: apply make-up soil on the body surface after step A is dried;

[0129] C, pattern decoration: carry out pattern decoration on the body surface after step B is coated with make-up soil, and then dry;

[0130] D, spraying transparent glaze slurry: spraying transparent glaze slurry on the body surface after step C drying;

[0131] E, spreading ceramic particles: spreading ceramic particles on the body surface after spraying the transparent glaze slurry in step D, and then firing to obtain a three-dimensional glazed tile;

[0132] Wherein, the raw materials for making the ceramic particles include edge scraping recycled materials.

[0133] In said step A, the drying time of green body is 40min;

[0134] In the step B, the wh...

Embodiment 3

[0160] A method for manufacturing a three-dimensional glazed tile made from edge scraping waste, comprising the steps of:

[0161] A, drying the green body: the temperature of the green body is raised to 145°C for drying;

[0162] B, applying make-up soil: apply make-up soil on the body surface after step A is dried;

[0163] C, pattern decoration: carry out pattern decoration on the body surface after step B is coated with make-up soil, and then dry;

[0164] D, spraying transparent glaze slurry: spraying transparent glaze slurry on the body surface after step C drying;

[0165] E, spreading ceramic particles: spreading ceramic particles on the body surface after spraying the transparent glaze slurry in step D, and then firing to obtain a three-dimensional glazed tile;

[0166] Wherein, the raw materials for making the ceramic particles include edge scraping recycled materials.

[0167] In said step A, the drying time of green body is 45min;

[0168] In the step B, the wh...

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Abstract

The invention relates to the technical field of ceramic tiles, in particular to a three-dimensional glazed tile made of scraping waste and a manufacturing method thereof. The manufacturing method includes the following steps of A, drying a green body, specifically, the temperature of the green body is raised to 130-160 DEG C for drying; B, applying engobe, specifically, the engobe is performed onthe surface of the dried green body; C, carrying out pattern decoration, specifically, the pattern decoration is carried out on the surface, coated with the engobe, of the green body, and the green body is then dried; D, spraying transparent glaze slip, specifically, the transparent glaze slip is sprayed on the surface of the dried green body; and E, spreading ceramic particles, specifically, theceramic particles are spread on the surface, sprayed with the transparent glaze slip, of the green body, and then, the green body is fired to manufacture the three-dimensional glazed tile, and the rawmaterials for manufacturing the ceramic particles include scraping recovery materials. According to the method, the operation steps are easy to control, the production efficiency is high, the production cost is low, and the energy consumption is saved; the recycling rate of the waste raw materials is increased, no solid waste is generated, and the three-dimensional glazed tile is environmentallyfriendly; and the manufactured three-dimensional glazed tile has distinct layers, obvious dry granular feeling and good three-dimensional effect.

Description

technical field [0001] The invention relates to the technical field of ceramic tiles, in particular to a three-dimensional glazed tile made from edge scraping waste and a manufacturing method thereof. Background technique [0002] With the improvement of people's living standards, in the selection of decoration and decoration materials, the requirements for the quality and appearance of ceramic tiles have been significantly improved; at the same time, with the development of society and the advancement of science and technology, increasing the three-dimensional effect of ceramic dry particles in the field of ceramics The increasing application of ceramic tiles makes the surface effect of ceramic tiles on the market more and more rich and three-dimensional. [0003] And in the method for preparing three-dimensional particle by the waste and old glaze that produces in the ceramic tile manufacturing process at present, there is following problem: [0004] (1) In the current pr...

Claims

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Application Information

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IPC IPC(8): B28B11/00B28B11/04B28B11/24C03C8/02C03C8/14E04F13/14
Inventor 邓江文古战文刘学斌王瑞峰刘任松王彦君
Owner DONGGUAN CITY WONDERFUL CERAMICS IND PARK
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