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An electro-hydraulic proportional multi-hydraulic winch control system and its control strategy

A technology of hydraulic winch and electro-hydraulic ratio, which is applied in the direction of fluid pressure actuation system components, fluid pressure actuation device, hoisting device, etc., and can solve problems such as useless consumption of energy, difficulty in precise coordination of multiple winches, and large space requirements

Active Publication Date: 2020-05-08
WUHAN MARINE MACHINERY PLANT
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in actual use, especially in the load-sensing system of the centralized pumping station type multi-hydraulic winch, there are the following problems: 1. In the multi-hydraulic winch system, when it is in the lowering working condition, due to the system setting There is a balance valve to increase the overall pressure of the system; in the case of lowering the working condition, the actual demand only needs to ensure that the motor does not suck air, which results in useless consumption of part of the energy
2. In the multi-hydraulic winch system, the hydraulic winch is usually controlled by a multi-way valve, and the multi-way valve usually controls the winch one-to-one, that is, one multi-way valve controls one winch, and the multi-way valve is usually controlled by manual Control, or hydraulic or electric control handle control, so precise coordination between multiple winches is very difficult
3. In the load-sensitive system of the existing centralized pump station type multi-hydraulic winch, due to the large number of pipelines such as multi-way valves and balance valves, in actual construction, the piping system of the hydraulic system is complicated, the space requirement is large, and the construction is difficult and high cost

Method used

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  • An electro-hydraulic proportional multi-hydraulic winch control system and its control strategy
  • An electro-hydraulic proportional multi-hydraulic winch control system and its control strategy
  • An electro-hydraulic proportional multi-hydraulic winch control system and its control strategy

Examples

Experimental program
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Effect test

Embodiment 1

[0152] see figure 1 , an electro-hydraulic proportional multi-hydraulic winch control system, including three hydraulic winches, a load sensing pump 1, a control pump 2, an electric proportional overflow valve 3 and a system operation module.

[0153] see Figure 1 to Figure 2 , the three hydraulic winches are equipped with electro-hydraulic proportional integrated controllers, and the electro-hydraulic proportional integrated controllers include two-way cartridge valve V1, two-way cartridge valve V2, two-way cartridge valve V3, two-way One-way cartridge valve V4, operational amplification module MK, two-way working hydraulic motor MT, two-position four-way electromagnetic directional valve V5, two-position four-way electromagnetic directional valve V8, two-position four-way electromagnetic directional valve V11, two-position four-way electromagnetic directional valve Electromagnetic directional valve V14, three-position four-way electromagnetic proportional directional valve...

Embodiment 2

[0164] see figure 1 , a control strategy of the electro-hydraulic proportional multi-hydraulic winch control system, corresponding to the three working conditions of the hydraulic winch: rising, neutral stop, and falling. The pressure output of the load-sensitive pump 1 is based on the handle working position and The pressure signals of the pressure sensors px1, px2, px3, and px4 are calculated and then output corresponding control signals to power the proportional overflow valve 3, so that the load sensitive pump 1 outputs the pressure required by the hydraulic winch system. Specifically, it includes the following contents of S1, S2, and S3:

[0165] S1, when the system has an ascending working condition, the highest pressure of the pressure sensor px2 of the hydraulic winch corresponding to all ascending working conditions is output to the electro-hydraulic proportional relief valve 3 as a system control pressure signal.

[0166] S2, when all the hydraulic winches are in st...

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Abstract

The invention discloses an electro-hydraulic proportional multi-hydraulic winch control system and a control strategy thereof. The system comprises three hydraulic winches, a load sensing pump (1), acontrol pump (2), an electric proportional overflow valve (3) and a system operational module. The three hydraulic winches are each provided with an electro-hydraulic proportional integrated controller. Each electro-hydraulic proportional integrated controller comprises two-way cartridge valves V1, V2, V3 and V4, an operational amplification module MK, a two-way working hydraulic motor MT, two-position four-way electromagnetic directional valves V5, V8, V11 and V14, three-position four-way electromagnetic proportional directional valves V6, V9, V10 and V13, an overflow valve V7, an overflow valve V12, a hydraulic pump pux and a hydraulic pump puy. The control strategy comprises three working conditions including rising, median stop and falling of the hydraulic winches. According to the electro-hydraulic proportional multi-hydraulic winch control system and the control strategy thereof, central pumping station multi-winch hydraulic control energy consumption is further reduced, and multi-winch high-precision collaborative operation is further achieved.

Description

technical field [0001] The invention relates to a control system, more specifically to an electro-hydraulic proportional multi-hydraulic drawworks control system and its control strategy, belonging to the technical field of hydraulic control valves. Background technique [0002] Due to its large power-to-mass ratio and strong load overload capacity, hydraulic winches are favored by users; therefore, hydraulic winches are widely used in marine engineering, ships, coal mines, wharfs, mines, roads and bridges and other fields. [0003] At present, in order to save energy, the hydraulic system of the existing hydraulic winch usually adopts a centralized pumping station type (also called one-to-many) load sensing system. However, in actual use, especially in the load-sensing system of the centralized pumping station type multi-hydraulic winch, there are the following problems: 1. In the multi-hydraulic winch system, when it is in the lowering working condition, due to the system ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B66D1/44F15B1/02F15B11/16F15B11/17F15B21/02
CPCB66D1/44F15B1/02F15B11/161F15B11/17F15B21/02F15B21/085F15B21/087
Inventor 方敏刘芬
Owner WUHAN MARINE MACHINERY PLANT
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