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Full-electric servo intelligent butt fusion welding machine, system and method

A hot-melt docking and electric servo technology, applied in other home appliances, home appliances, applications, etc., can solve the problems of non-standard hot-melt distance and difficult to find, and achieve the effect of remote judgment and control and improved reliability.

Active Publication Date: 2019-01-04
SICHUAN YADA PLASTIC PRODS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to overcome the deficiencies of the prior art, to provide an all-electric servo intelligent butt fusion welding machine system and method, to solve the problem that the prior art completely relies on the motor for control, and does not affect the thermal fusion during the actual fusion butt joint process. The distance detection results in the problem that the melting distance does not meet the standard and is difficult to find

Method used

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  • Full-electric servo intelligent butt fusion welding machine, system and method
  • Full-electric servo intelligent butt fusion welding machine, system and method
  • Full-electric servo intelligent butt fusion welding machine, system and method

Examples

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Embodiment 1

[0073] This embodiment provides an all-electric servo intelligent butt fusion welding machine. The all-electric servo intelligent butt fusion welding machine is suitable for construction sites where two thermoplastic pipes need to be welded butt welded. It is easy to carry and precisely controls the butt joint distance. advantage. Specifically, as figure 1 and figure 2 As shown, the all-electric servo intelligent butt fusion welding machine includes:

[0074] The left frame 1 is provided with a first fixing fixture disc 2;

[0075] Right frame 3, between left frame 1 and right frame 3, is respectively connected with fixed bar 4 and gear bar 5;

[0076] The second fixing fixture disk 6 is fixedly arranged on the fixing rod 4 and is located on the right side of the first fixing fixture disk 2;

[0077] The first sliding fixture disk 7 and the second sliding fixture disk 8 are sleeved on the fixed rod 4 left and right, and are all located on the right side of the second fixe...

Embodiment 2

[0115] This embodiment provides a method for an all-electric servo intelligent butt fusion welding machine, using the all-electric servo intelligent butt fusion butt welding machine described in Embodiment 1, and specifically expounds the method for the fusion welding machine.

[0116] Specifically, as image 3 As shown, the method includes a hot-melt butt detection step, a data judgment step and a data feedback step; the hot-melt butt detection step includes the following sub-steps:

[0117] The first thermoplastic pipe and the second thermoplastic pipe after the hot-melt heating are completed by the hot plate are hot-melt butt jointed under the action of the servo motor 11; wherein the first thermoplastic pipe passes through the first fixing fixture disc 2 and the second fixing fixture The disc 6 is fixed, and the second thermoplastic pipe is fixed by the first sliding clamp disc 7 and the second sliding clamp disc 8;

[0118] In the process of hot-melt butt jointing, the f...

Embodiment 3

[0135] Based on the realization of embodiment 1, this embodiment also provides an all-electric servo intelligent butt fusion welding machine system, such as Figure 4 As shown, it includes the all-electric servo intelligent butt fusion butt welding machine; the all-electric servo intelligent butt fusion butt welding machine also includes:

[0136] A temperature detection device 23 is connected with the controller 16 for collecting temperature data;

[0137] The first data transmission device 19 is bidirectionally connected with the controller 16 for uploading welding data and receiving judgment data, the welding data including temperature data and distance data;

[0138] Described system also comprises cloud server 24, and described cloud server 24 comprises:

[0139] The second data transmission device 20 is used for data interaction with the all-electric servo intelligent butt fusion welding machine;

[0140] Large welding database 21, used to store welding data of all all...

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Abstract

The invention discloses a full-electric servo intelligent butt fusion welding machine, system and method. The machine herein comprises: left frame (1) having a first fixed clamp disc (2); right frame(3); second fixed clamp disc (6) fixed to fixing bar (4) on the right side of the first fixing clamp disc (2); first and second sliding clamp discs (7) and (8) sleeving the left and right of the fixing bar (4) on the right side of the second fixed clamp disc (6); first distance detection device (13) arranged on the second fixed clamp disc (6) and / or the first sliding clamp disc (7) and used for detecting a distance between the second fixed clamp disc (6) and the first sliding clamp disc (7); motor current detection device (14) arranged on the servo motor (11) and used for detecting real-time current of the servo motor (11). The full-electric servo intelligent butt fusion welding machine, system and method can detect and control a butt fusion welding distance, and can judge distance and temperature big data.

Description

technical field [0001] The invention relates to an all-electric servo intelligent hot-melt butt welding machine, system and method. Background technique [0002] Hot-melt butt joint refers to a method in which the end faces of two thermoplastic pipes are heated and melted by a hot plate, butt-fused with each other, and fixedly connected together after cooling. Usually, a hot-melt butt welding machine is used to heat the pipe ends to melt the end faces of the two thermoplastic pipes, quickly attach the two ends, and maintain a certain pressure to achieve the purpose of dissolution after cooling. [0003] However, the existing technology mostly uses hydraulic methods to realize the control of the butt welding machine. However, the leakage of hydraulic oil will affect the welding process. At the same time, the hydraulic butt welding machine usually requires the construction site personnel to carry a small hydraulic station, which is very inconvenient. convenient. Therefore, i...

Claims

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Application Information

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IPC IPC(8): B29C65/18B29L23/00
CPCB29C65/18B29C66/1142B29C66/5221B29C66/9121B29C66/95B29L2023/00
Inventor 胡兵黄钊豆利军巨海龙李凤利
Owner SICHUAN YADA PLASTIC PRODS
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