A method for forming integral reflective layer of stack internal components

An integrally formed and integrated technology, applied in the fields of reactors, greenhouse gas reduction, climate sustainability, etc., can solve the problems of complex structure, large welding deformation, large processing volume, etc.

Active Publication Date: 2020-10-30
NUCLEAR POWER INSTITUTE OF CHINA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The structure is complex, there are many parts, and the design and manufacturing precision is high, which has basically reached the limit of the existing manufacturing capacity.
At the same time, the structure composed of thousands of parts is not conducive to the safety of the long-term operation of the reactor under the conditions of flow-induced vibration, high radiation, and high temperature; the third-generation advanced reactors such as AP1000 adopt integrally machined or integrally welded core reflectors structure, but the processing volume of these overall machined structures is too large. The core reflector structure formed by integral welding is assembled and welded by thin plate structural parts. The welding deformation is too large, the accuracy is difficult to control, and the structural strength is average.

Method used

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  • A method for forming integral reflective layer of stack internal components
  • A method for forming integral reflective layer of stack internal components
  • A method for forming integral reflective layer of stack internal components

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Such as Figure 1~5 As shown, this embodiment includes the following steps:

[0036] 1) Select the raw material of the integral reflective layer manufactured by laser melting and additive manufacturing;

[0037] 2) Write the additive manufacturing program according to the size of the integral reflective layer;

[0038] 3) Surface treatment of substrates for additives;

[0039] 4) Using a laser as a heat source, the additive raw materials are melted and deposited layer by layer on the substrate by a powder feeding melting method to form an integrally formed shroud 6, an integrally formed ring plate 7, and an integrally formed rib plate 5, so as to realize integral reflective layer forming;

[0040] 5) Carrying out solid solution heat treatment to the integral reflective layer;

[0041] 6) Dimensional stabilization of the integral reflective layer;

[0042] 7) Liquid penetrant inspection of the integral reflective layer;

[0043] 8) Ultrasonic inspection of the integ...

Embodiment 2

[0047] Such as Figure 5 As shown, this embodiment is based on the embodiment 1. In the step 4), the laser power in the powder feeding and melting method is 100-4000W, the melting speed is 50-200g / h, and the thickness of the single layer is 0.1-1mm between until the dimensions required for additive manufacturing are completed. Furthermore, the raw materials are deposited layer by layer on the substrate by powder feeding and melting, and the laser power is set at 100-3000W during the forming process of the integral reflective layer, so that the melting speed of the raw materials is 50-100g / h, and at the same time Ensure that the thickness of a single layer of raw materials is kept in the range of 0.1-1 mm, so that the performance of the final integrated reflective layer and chrome-plated layer can be optimized.

[0048] In the step 5), the process of solid solution heat treatment is as follows: place the integral reflective layer in a heat treatment furnace, heat it to 1000-11...

Embodiment 3

[0051] Such as Figure 5 As shown, this embodiment is based on embodiments 1 and 2. In the step 6), the flow process of the dimensional stabilization treatment is as follows: place the integrated reflective layer of the reactor internals in a heat treatment furnace and heat to 400 ~450℃, heating time is 6~8h, so that the internal stress caused by machining in the integrated reflective layer of the reactor internals is released. After the heat treatment furnace stops heating, the integrated reflective layer of the internal components is cooled in the heat treatment furnace.

[0052] In said step 7), the liquid penetrant inspection process is: spray penetrant on the surface of the integrated reflective layer of the reactor internals, and the temperature of the integrated reflective layer of the reactor internals and the penetrant should be kept between 10°C and 50°C. The residence time of the liquid penetrant should be at least 20 minutes, and the penetrant must remain wet durin...

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Abstract

The invention discloses a method for forming an integral reflective layer of internal components, comprising the following steps: 1) selecting raw materials for the integral reflective layer manufactured by laser melting and additive manufacturing; 2) performing additive manufacturing according to the size of the integral reflective layer Program writing; 3) Surface treatment of the substrate for additive materials; 4) Using laser as a heat source, the additive raw materials are melted and deposited on the substrate layer by layer by powder feeding and melting method, so as to realize the molding of the integral reflective layer; 5) For the The integral reflective layer is subjected to solid solution heat treatment; 6) The integral reflective layer is stabilized; 7) The integral reflective layer is subjected to liquid penetrant inspection; 8) The integral reflective layer is subjected to ultrasonic inspection. Strengthening ribs integrally formed with the coaming are set at the weak link of the coaming, which improves the rigidity of the core reflector structure, makes the integrally formed core reflector have better structural continuity and better mechanical properties, and at the same time shortens the manufacturing cycle. It is greatly shortened and the manufacturing process is greatly simplified.

Description

technical field [0001] The invention relates to the field of nuclear reactor structure design, in particular to a method for forming an integral reflective layer of a reactor internal component. Background technique [0002] The integrated reflective layer structure of the reactor internals is a key part of the reactor structure. It is generally composed of several coaming plates, several forming plates, thousands of bolts and positioning pins, which are connected by fasteners to form a whole and installed in the reactor. Inside the barrel of the inner member. The structure has complex composition, numerous parts, and high design and manufacturing precision, which has basically reached the limit of the existing manufacturing capacity. At the same time, the structure composed of thousands of parts is not conducive to the safety of the long-term operation of the reactor under the conditions of flow-induced vibration, high radiation, and high temperature; the third-generation ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G21C11/06
CPCG21C11/06Y02E30/30
Inventor 张宏亮王留兵罗英许斌饶琦琦方才顺杨洪润顾益宇卢川杜华刘晓胡雪飞李燕李娜王尚武
Owner NUCLEAR POWER INSTITUTE OF CHINA
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