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Continuous intelligent flexibility production method for woolen spinning

A production method and continuous technology, applied in the field of cashmere textile production, can solve the problems of discrete flow of semi-finished products, discrete flow of raw materials, and lack of consideration of the most economical and efficient logistics routes in the workshop, so as to reduce the stacking of materials in the workshop, reduce quality accidents, The effect of low cash flow investment

Active Publication Date: 2018-11-13
CONSINEE GRP CO LTD
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AI Technical Summary

Problems solved by technology

[0002] At present, the entire wool spinning industry, and even the entire spinning field of the textile industry, operates in the traditional batch production and processing mode, and the management idea is also the traditional batch production management method. When designing the plant and equipment layout, only the production capacity balance of the upper and lower processes is considered, but The workshop logistics route does not consider the most economical and efficient, but only makes equipment layout according to the production and processing process and plant layout
When processing traditional carded woolen yarns, materials, semi-finished products and finished products all adopt the batch logistics turnover mode, resulting in large fluctuations in production line inventory, and relatively discrete flows of products, semi-finished products and raw materials. It is difficult to track and trace problems, resulting in a high proportion of human quality problems, but it is difficult to find and eliminate the source of problems

Method used

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Examples

Experimental program
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Effect test

Embodiment 1

[0015] Embodiment 1, a continuous intelligent and flexible production method of coarse wool spinning, including a control unit, a centralized oil preparation and delivery unit, several production units, and a bobbin packaging and storage unit. The control unit is an ERP+MES+WMS+OA integrated control system. Among them, ERP is the enterprise resource planning system, MES is the production process execution management system of the manufacturing enterprise, WMS is the warehouse management system, and the OA office automation system. This control unit is a collection of these four systems, and completes the full automation from order to product delivery. manage.

[0016] Each production unit includes a combing system, a fine linking system and a twisting system. Among them, the combing system includes an automatic wool storage bin, a wool blending machine, an automatic wool feeding bin and a carding machine. Multiple automatic wool storage bins correspond to one and hair machine. ...

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PUM

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Abstract

The invention provides a continuous intelligent flexibility production method for woolen spinning and relates to an automatic production method. The continuous intelligent flexibility production method comprises a control unit, an oil centralized blending and conveying unit, a plurality of production units and a cone yarn packaging and storing unit, wherein each production unit comprises a cardingsystem, a combined spinning and winding system and a combined winding and twisting system; subsystems in each production unit have no intersection with subsystems in other production units; the control unit controls the oil centralized blending and conveying unit, the production units and the cone yarn packaging and storing unit for production. With the adoption of the method, continuous single-piece lean production is realized, logistics in a workshop is rapid, efficient and punctual, and material inventory of the workshop is reduced greatly. Quality problems are easy to find by single cheese flow in the processing process of the product, anomaly of a production line can be reflected in real time through data monitoring of a production and execution system of the whole production line, and the product can be traced in the whole process. A digital management mode for the workshop is realized, and synchronization and integration of logistics and information flow in the workshop are realized.

Description

technical field [0001] This field relates to cashmere textile production technology, especially a flexible and elastic production method. Background technique [0002] At present, the entire wool spinning industry, and even the entire spinning field of the textile industry, operates in the traditional batch production and processing mode, and the management idea is also the traditional batch production management method. When designing the plant and equipment layout, only the production capacity balance of the upper and lower processes is considered, but The workshop logistics route does not consider the most economical and efficient, but only makes equipment layout according to the production and processing process and plant layout. When processing traditional carded woolen yarns, materials, semi-finished products and finished products all adopt the batch logistics turnover mode, resulting in large fluctuations in production line inventory, and relatively discrete flows of ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418D01G21/00
CPCD01G21/00G05B19/41875Y02P90/02
Inventor 杨鹏岗牟黄波
Owner CONSINEE GRP CO LTD
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