Horizontal axial perforating or grooving device for long-axis ceramic pipe and use method thereof

A ceramic tube and long shaft technology is applied in the field of axial drilling or slotting devices for horizontal long shaft ceramic tubes, which can solve the problems of high work intensity, high operating platform height, and easy deviation, so as to reduce work difficulty and The effect of risk factor, improving work efficiency and small footprint

Pending Publication Date: 2018-10-02
山东英硅工业陶瓷有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It is required that the long-axis ceramic tube be drilled in the axial direction during use, such as opening a center hole. Although there are horizontal drilling equipment for the center hole of ceramic tubes on the market, due to the long length of such ceramic tubes, generally It is more than 1.5m, even as high as 3m. The drilling or grooving mechanism of the current horizontal drilling equipment cannot go deep into the long-axis ceramic tube at all, and can only drill shallow grooves. For this type of ceramic tube, the existing horizontal The conventional drilling equipment cannot be used at all, and the long-axis ceramic tube can only be drilled vertically through a heavy vertical drilling machine. It is difficult for the drilling or drilling mechanism to align with the long-axis ceramic tube, and it is easy to deviate The problem is that the center hole deviates, and the efficiency is very low. Only 2-3 long-axis ceramic tubes can be drilled in one day, and the height of the operator's operating platform is high, the work intensity is high, and the risk factor is high. The above problems need to be solved urgently

Method used

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  • Horizontal axial perforating or grooving device for long-axis ceramic pipe and use method thereof
  • Horizontal axial perforating or grooving device for long-axis ceramic pipe and use method thereof
  • Horizontal axial perforating or grooving device for long-axis ceramic pipe and use method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] This embodiment provides a horizontal long-axis ceramic tube axial punching or slotting device, such as Figure 1-2 , 4-7, which include:

[0037] Fixing mechanism, drilling or grooving mechanism, limit mechanism, axial movement mechanism, limit crawler and crawler groove for limit crawler 2 walking, fixing mechanism, drilling or grooving mechanism of long-axis ceramic tube 1 , the limit mechanism and the axial movement mechanism are all mounted on the frame, the limit crawler is connected with the axial movement mechanism, and the movement range of the axial movement mechanism is limited by the limit crawler 2 .

[0038] The drilling or grooving mechanism and the limit mechanism are located between the fixed mechanism and the axial movement mechanism. The drilling or grooving mechanism passes through the limit mechanism and is driven by the axial movement mechanism along the axial direction of the long-axis ceramic tube 1. move.

[0039]The fixing mechanism includes ...

Embodiment 2

[0054] The features of this embodiment that are the same as those of Embodiment 1 will not be described in detail. The features of this embodiment that are different from Embodiment 1 are:

[0055] The drilling or grooving mechanism includes 3 drill assemblies and the drive assembly of the drill assembly. The drill assembly passes through the corresponding limit mechanism and rotates under the drive of the drive assembly. The drill assembly includes a drill and a drill rod 14. The drill and the drill The rod 14 is connected, and the drill bit is provided with a water outlet, and the water outlet is connected with a cold water pipe, and the temperature is lowered during the drilling or groove process.

[0056] The limit mechanism includes 3 limit assemblies that move along the periphery of the drill pipe. The limit assemblies are evenly distributed along the periphery of the drill pipe 14. The limit assemblies include a support seat 15 and a pulley 16. The pulley 16 is fixed to ...

Embodiment 3

[0059] The features of this embodiment that are the same as those of Embodiment 1 will not be described in detail. The features of this embodiment that are different from Embodiment 1 are:

[0060] The limit mechanism includes 4 limit assemblies that move along the periphery of the drill pipe, and the 4 limit assemblies are evenly distributed along the periphery of the drill pipe 14. The limit assemblies include a support seat 15 and a pulley 16, and the pulley 16 is fixed on the support seat 15 by bolts. In the lengthwise direction, the pulley 16 encloses a circular rotating space in which the drill pipe 14 rotates, and the support base 15 is inserted into the groove 18 of the ring-shaped fixed disk 17, and is fixed on the ring-shaped fixed disk 17 by bolts passing through the threaded holes of the ring-shaped fixed disk 17. On the fixed plate 17, the screw holes are opened in the width direction of the support base 15, and the bolts pass through the vertical plate 20 of the s...

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PUM

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Abstract

The invention relates to a horizontal axial perforating or grooving device for a long-axis ceramic pipe and a use method thereof. The device comprises a fixing mechanism for the long-axis ceramic pipe, a perforating or grooving mechanism, a limiting mechanism and an axial moving mechanism, wherein the perforating or grooving mechanism penetrates the limiting mechanism and keeps a drill bit assembly horizontal under the supporting of the limiting assembly; the perforating or grooving mechanism rotates within perforating or grooving mechanism rotating range limited by the limiting mechanism andcan be driven to axially move along the long-axis ceramic pipe through the axial moving mechanism so as to realize accurate perforating without any deviation, and the problem that the deviation is obvious as the length of the perforating or grooving mechanism increases can be avoided. According to the device, the long-axis ceramic pipe which is more than 1.5m and even up to 3m in length is deeplyhorizontally perforated; the existing circumstance that such ceramic pipe is deeply perforated through a vertical perforating machine after cumbersome upright keeping work can be changed; the workingdifficulty and the danger coefficients of operators can be greatly decreased; and the working efficiency is greatly improved.

Description

technical field [0001] The invention relates to the field of ceramics, in particular to a horizontal long-axis ceramic tube axial punching or slotting device and a use method thereof. Background technique [0002] The long-axis ceramic tube has excellent bending strength, extremely reliable thermal stability and excellent thermal shock resistance at high temperature. It is an indispensable key component of various types of modern high-temperature roller kilns. It is suitable for the production of wall tiles, Floor tiles, roller kilns and electric furnaces for household porcelain. It is required that the long-axis ceramic tube be drilled in the axial direction during use, such as opening a center hole. Although there are horizontal drilling equipment for the center hole of ceramic tubes on the market, due to the long length of such ceramic tubes, generally It is more than 1.5m, even as high as 3m. The drilling or grooving mechanism of the current horizontal drilling equipmen...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28D1/14B28D7/04B28D7/02B28D7/00
CPCB28D1/14B28D7/00B28D7/02B28D7/04
Inventor 杜学文黄人仲张贤
Owner 山东英硅工业陶瓷有限责任公司
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