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Railway gauge block mold with fine-tuning size and its size fine-tuning method

A railway track and size technology, which is applied in the field of railway gauge block production, can solve problems such as time-consuming and labor-intensive, increased risk of customer complaints, and increased mold costs

Active Publication Date: 2020-10-27
ZHUZHOU TIMES NEW MATERIALS TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The main disadvantages are: 1) Affected by fluctuations in batches of raw materials, machine tools, and injection molding process parameters, during the production process, the size of the product often appears out of tolerance, and the mold needs to be returned to the factory for repair, which is time-consuming and labor-intensive; 2) The product quality is unstable, which increases the risk of customer complaints; 3) Repeated mold repairs shorten the service life of the molds, and the cost of mold repairs and mold manufacturing increases for enterprises
[0008] It can be seen from the above that in the prior art, there is already a solution to adjust the product size by improving the mold structure, but there is no solution for improving the gauge block mold to adjust the product size of the gauge block, combined with the structure of the gauge block mold Features and the size adjustment characteristics of gauge block products, it is the purpose of the present invention to develop a gauge block mold that can quickly adjust the product size

Method used

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  • Railway gauge block mold with fine-tuning size and its size fine-tuning method
  • Railway gauge block mold with fine-tuning size and its size fine-tuning method
  • Railway gauge block mold with fine-tuning size and its size fine-tuning method

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Embodiment Construction

[0036] The following will be attached Figure 1~4 The present invention is further described with examples.

[0037] The railway gauge block mold whose size can be finely adjusted is characterized in that it includes a movable mold core 1 and a detachable insert 2 installed in the mold cavity 1a of the movable mold core, and the number of said inserts 2 is multiple , and because the corresponding product sizes are different, the specifications and models of each insert are different, and each insert 2 can be installed in cooperation with the mold cavity 1a.

[0038] As shown in the figure, there are four mold cavities 1a on the movable mold core 1, and an insert 2 is installed in each mold cavity. By installing inserts with different specifications and models in the mold cavity 1a, the mold production can be changed. The size of the produced product, including the gauge side thickness, angle and crimping side thickness, so as to realize the fine adjustment of the product size...

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Abstract

A size-fine-tuning railway gauge block mold is characterized by comprising a movable mold core and a plurality of inserts, wherein the inserts are detachably mounted in the mold cavity of the movablemold core, the sizes of corresponding products are different, so the specifications of the inserts are different, and the inserts can be mounted in a fit manner with the mold cavity. According to thesize-fine-tuning railway gauge block mold, the inserts with different specifications can be changed according to the fine tuning requirements of the product sizes, the sizes of the railway gauge blocks can be adjusted rapidly and effectively, and the insert lines formed on the products are on the non-working surfaces of the products, so that the product performance is not affected. The problem that the mold requires to be modified repeatedly due to unqualified sizes is solved, the service life of the mold is prolonged, the mold modification fee and the mold modification time are saved, the mold use efficiency is improved, the cost investment in the mold use process is reduced, the product size fine tuning convenience is improved, and the mold use efficiency is improved. The invention further provides a size fine tuning method of the size-fine-tuning railway gauge block mold.

Description

technical field [0001] The invention relates to a railway gauge block mold whose size can be fine-tuned and a size fine-tuning method thereof, which realizes the fine-tuning of the product size of the railway gauge block and belongs to the field of railway gauge block production. Background technique [0002] Railway gauge blocks are widely used in railway fastener systems and are injection molded from nylon. The railway gauge block is the connecting part between the rail and the sleeper, and is generally placed between the shoulder of the iron seat and the rail. The railway gauge block usually has a "7"-shaped thick-walled structure. Due to the fluctuation of raw material batches, machine tools, and injection molding process parameters, etc., during the production process, there are often cases where the size is out of tolerance, and the mold needs to be loaded and unloaded repeatedly. Returning to the factory to modify the mold to adjust the size consumes a lot of time an...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C45/26B29C45/80
CPCB29C45/2602B29C45/80B29C2945/761
Inventor 胡志海龚颖强楚纯朋邓娇胡启科刘刚宋江华颜湘邱奕
Owner ZHUZHOU TIMES NEW MATERIALS TECH
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