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Ceramic brick with super-flat glaze without glaze defect and preparation process of ceramic brick

A preparation process and ceramic tile technology, which is applied in the field of architectural ceramics, can solve the problems of low flatness of the glazed surface, reduce dark ceramic tiles, and low clarity, achieve a smooth and delicate glazed surface, solve the problem of glazed orange peel, Reduce the effect of pinhole defects

Inactive Publication Date: 2017-12-01
FOSHAN DONGPENG CERAMIC +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, in the production process of dark ceramic tile products, its color often limits its production. Since the color of the existing inkjet ink cannot meet the inkjet production, the existing inkjet and screen printing technology is usually combined to produce Decorate the pattern on the brick surface, but due to the large amount of oily ink or flower glaze on the brick surface, when the glaze is poured, the oily ink or flower glaze and the water-based glaze slurry often form a phenomenon that oil and water repel each other , resulting in defects such as orange peel, pinholes and concave glazes on the glazed surface of the tiles, the flatness of the glazed surface is low, and it leads to a serious reduction in the color effect, low definition and large color difference of the glazed pattern of the dark ceramic tiles

Method used

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  • Ceramic brick with super-flat glaze without glaze defect and preparation process of ceramic brick
  • Ceramic brick with super-flat glaze without glaze defect and preparation process of ceramic brick

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Embodiment 1-a kind of preparation technology that has ultra-flat glazed surface and the ceramic tile without glazed surface defect, comprises the steps:

[0025] 1. Preparation of printing paste:

[0026] The raw material composition ratio of printing paste is shown in the following table:

[0027] raw material

Waterborne Tackifying Resin

ethylene glycol

Zinc oxide

Anti-sticking agent

water

percentage

8%

3%

2%

2%

85%

[0028] Mix the above raw materials to obtain a printing paste containing a water-based tackifying resin, wherein the viscosity of the printing paste is 2500MPa.S;

[0029] 2. Preparation steps:

[0030] (1) brick adobe is prepared according to a conventional preparation method, and an underglaze is poured on the surface of the adobe to form an underglaze layer;

[0031] (2) Ink-jet / screen printing is carried out on the surface of the brick adobe with the bottom glaze layer to form a pattern layer...

Embodiment 2

[0034] Embodiment 2-a kind of preparation technology that has ultra-flat glazed surface and the ceramic brick without glazed surface defect, comprises the steps:

[0035] 1. Preparation of printing paste:

[0036] The raw material composition ratio of printing paste is shown in the following table:

[0037] raw material

Waterborne Tackifying Resin

ethylene glycol

Zinc oxide

Anti-sticking agent

water

percentage

12%

3.5%

2.5%

2%

80%

[0038] Mix the above raw materials to obtain a printing paste containing a water-based tackifying resin, wherein the viscosity of the printing paste is 2000MPa.S;

[0039] 2. Preparation steps:

[0040] (1) brick adobe is prepared according to a conventional preparation method, and an underglaze is poured on the surface of the adobe to form an underglaze layer;

[0041] (2) Ink-jet / screen printing is carried out on the surface of the brick adobe with the bottom glaze layer to form a pattern...

Embodiment 3

[0044] Embodiment 3-a kind of preparation technology that has ultra-flat glazed surface and the ceramic brick without glazed surface defect, comprises the steps:

[0045] 1. Preparation of printing paste:

[0046] The raw material composition ratio of printing paste is shown in the following table:

[0047] raw material

Waterborne Tackifying Resin

ethylene glycol

Zinc oxide

Anti-sticking agent

water

percentage

8%

5%

5%

2%

80%

[0048] Mix the above raw materials to obtain a printing paste containing a water-based tackifying resin, wherein the viscosity of the printing paste is 3000MPa.S;

[0049] 2. Preparation steps:

[0050] (1) brick adobe is prepared according to a conventional preparation method, and an underglaze is poured on the surface of the adobe to form an underglaze layer;

[0051] (2) Ink-jet / screen printing is carried out on the surface of the brick adobe with the bottom glaze layer to form a pattern laye...

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Abstract

The invention discloses a ceramic brick with a super-flat glaze without glaze defects and a preparation process of the ceramic brick. The ceramic brick comprises a blank body, a bottom glaze layer, a pattern layer, an insulating layer and a transparent glaze layer from bottom to top in sequence, wherein the insulating layer is made of a printing paste with an aqueous tackifying resin in a silk-screen printing manner; and the viscosity of the printing paste is 2000-3000MPa.S. The ceramic brick with the super-flat glaze without glaze defects, which is disclosed by the invention, is high in glaze flatness and clear and fine in glaze pattern, and glaze defects such as glaze pouring orange peel, pinholes and concave glazes are effectively solved.

Description

technical field [0001] The invention relates to the technical field of architectural ceramics, in particular to a ceramic brick with an ultra-flat glazed surface and no glazed defects and a preparation process thereof. Background technique [0002] At present, in the production process of dark ceramic tile products, its color often limits its production. Since the color of the existing inkjet ink cannot meet the inkjet production, the existing inkjet and screen printing technology is usually combined to produce Decorate the pattern on the brick surface, but due to the large amount of oily ink or flower glaze on the brick surface, when the glaze is poured, the oily ink or flower glaze and the water-based glaze slurry often form a phenomenon that oil and water repel each other , resulting in defects such as orange peel, pinholes, and concave glazes on the glazed surface of the tiles. The flatness of the glazed surface is low, and it leads to a serious reduction in the coloring...

Claims

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Application Information

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IPC IPC(8): C04B41/89
CPCC04B41/89C04B41/52C04B41/5022C04B41/4535C04B41/4543C04B41/474C04B41/4905C04B41/46C04B41/5049
Inventor 熊勋旺江健李清莲程志坚黄焱墉周燕杨涛
Owner FOSHAN DONGPENG CERAMIC
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