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A kind of manufacturing method of four-layer composite spunlaced nonwoven fabric

A technology of non-woven fabrics and manufacturing methods, applied in the direction of non-woven fabrics, textiles, papermaking, thorn patterns, etc., can solve the problems of use effect and hand feeling, easy to fall off, easy to deform, etc., to achieve soft and thick hand feeling, low production cost Reduce and enhance the effect of vertical and horizontal strength

Active Publication Date: 2018-06-05
大连瑞源非织造布有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These application fields require the product to have a certain use strength and water absorption performance. Although ordinary spunlace products can basically meet the above requirements, they are prone to deformation due to low use strength, and the use effect and feel are affected accordingly.
Especially as sanitary products such as diapers and wet wipes, adult incontinence products and their wipes, baby care wipes, etc. that are used daily by women and babies, they are required to have high strength, no deformation, no lint, good moisture absorption and water retention, and at the same time feel Thick and clear lines, while the existing spunlace nonwoven products are two-layer wood pulp spunlace composite products. Because they are made of short fibers, they are easy to deform during the wiping process, and the wood pulp will adhere to the surface after wiping. The surface layer of the object to be wiped is prone to crumbs and lint during the wiping process

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • A kind of manufacturing method of four-layer composite spunlaced nonwoven fabric
  • A kind of manufacturing method of four-layer composite spunlaced nonwoven fabric

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Such as figure 1 As shown, a four-layer composite spunlaced nonwoven fabric includes a short fiber layer 1 obtained by opening and carding a short fiber material into a web process, and a carded fiber layer 2 made by an air carding process, wherein the short fiber Layer 1 is used as the bottom layer, and its grammage is 11-30g / m 2 ; The carded fiber layer 2 is used as the top layer, and the grammage is 12-100g / m 2 , the staple fiber layer 1 is successively laid with a filament fiber layer 3, a water-absorbing fiber web layer 4 and a carded fiber layer 2, and after 7 passes of high-pressure water needle spunlace, the staple fiber layer 1, the filament fiber layer 3, and the water-absorbing fiber layer The net layer 4 and the carded fiber layer 2 are entangled with each other and solidified into a net to form a composite, and then dehydrated in an oven to obtain high strength, high water absorption, good uniformity, and a soft and thick feel. The grammage is 40-150g / m 2...

Embodiment 2

[0028] Such as figure 2 As shown, the hot-rolled cloth layer 5 is used to replace the filament fiber layer 3 in Example 1: a four-layer composite spunlaced nonwoven fabric, including short fiber obtained by opening and carding the short fiber material. Layer 1, a carded fiber layer 2 made by an air carding process, wherein the short fiber layer 1 is used as the bottom layer, and its grammage is 11-30g / m 2 ; The carded fiber layer 2 is used as the top layer, and the grammage is 12-100g / m 2 , the short fiber layer 1 is successively laid with a hot-rolled cloth layer 5, a water-absorbent fiber web layer 4 and a carded fiber layer 2, and after 7 passes of high-pressure water needle spunlace, the short-fiber layer 1, hot-rolled cloth layer 5, water-absorbent fiber layer The net layer 4 and the carded fiber layer 2 are entangled with each other and solidified into a net to form a composite, and then dehydrated in an oven to obtain high strength, high water absorption, good uniform...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a four-layer composite spunlace non-woven fabric and a method for manufacturing the same. The four-layer composite spunlace non-woven fabric comprises a staple fiber layer (1) and a carded fiber layer (2). A filament fiber layer (3) or a hot-rolling cloth layer (5), a water absorption fiber web layer (4) and the carded fiber layer (2) are sequentially laid on the staple fiber layer (1), and the staple fiber layer (1), the filament fiber layer (3) or the hot-rolling cloth layer (5), the water absorption fiber web layer (4) and the carded fiber layer (2) are integrally compounded with one another by means of spunlace. The four-layer composite spunlace non-woven fabric and the method have the advantages that the four-layer composite spunlace non-woven fabric is simple in structure and comprises the staple fiber layer, the filament fiber layer or the hot-rolling cloth layer, the water absorption fiber web layer and the carded fiber layer, and the four layers are integrally compounded with one another by the aid of spunlace processes; the four-layer composite spunlace non-woven fabric has a characteristic of high strength of spun-bonded products and the high water absorption of the water absorption fiber web layer and pulp fibers, and feels soft, thick and solid owing to four-layer structures; the longitudinal and transverse strength of the four-layer composite spunlace non-woven fabric can be enhanced by the filament fiber layer, the four-layer composite spunlace non-woven fabric can be guaranteed against deforming, and accordingly the shortcoming that common spunlace products are vulnerable to deformation due to excessively low strength can be overcome; the four-layer composite spunlace non-woven fabric comprises fluff pulp and the pulp fibers, and accordingly the production cost of the four-layer composite spunlace non-woven fabric can be reduced.

Description

technical field [0001] The invention relates to a composite nonwoven fabric and a manufacturing method thereof, in particular to a manufacturing method of a four-layer composite spunlace nonwoven fabric. Background technique [0002] With the continuous improvement of people's living standards, various spunlace nonwoven products are gradually penetrating into various aspects of life, medical treatment and industry. These application fields require the product to have a certain strength and water absorption performance. Although ordinary spunlace products can basically meet the above requirements, they are prone to deformation due to low strength, and the use effect and hand feel will be affected accordingly. Especially as sanitary products such as diapers and wet wipes, adult incontinence products and their wipes, baby care wipes, etc. that are used daily by women and babies, they are required to have high strength, no deformation, no lint, good moisture absorption and water...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D04H5/03D06C23/04
CPCD04H5/03D06C23/04
Inventor 谷源明
Owner 大连瑞源非织造布有限公司
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