Winding and insulating tape wrapping continuous synchronous operation method and device for winding machine

A winding machine and insulating tape technology, which is applied in electromechanical devices, manufacturing motor generators, electrical components, etc., can solve the problem that the tape and winding equipment cannot be continuously operated at the same time, so as to reduce the occupation rate of employees and equipment , increase output, improve the effect of tape quality

Active Publication Date: 2016-10-26
株洲南方机电制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0011] The purpose of the present invention is to solve the deficiency that the tape and winding equipment of the existing wrapping equipment cannot operate continuously and simultaneously, and propose a new automatic wrapping and winding method and equipment that can realize the continuous and simultaneous operation of winding and tape, The automatic wrapping and winding method and equipment can realize the continuous and synchronous operation of the two stations of winding and insulating layer wrapping on the winding machine

Method used

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  • Winding and insulating tape wrapping continuous synchronous operation method and device for winding machine
  • Winding and insulating tape wrapping continuous synchronous operation method and device for winding machine
  • Winding and insulating tape wrapping continuous synchronous operation method and device for winding machine

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Embodiment 1

[0053] As shown in the accompanying drawings, the present invention relates to a continuous winding and insulation wrapping device for a winding machine, which includes a winding mechanism 1 and a wrapping mechanism 2. After the wire device 3 and the electromagnetic wire 4 are wrapped by the tape-wrapping mechanism 2, they are sent to the strip-shaped winding arm 6 of the winding mechanism 1 through the wire-managing device 3, and the strip-shaped winding arm 6 is driven by the winding arm motor 5 to rotate. Winding into a coil; a speed sensor 8 for detecting the linear motion speed of the electromagnetic wire during wrapping is provided at the entrance or exit of the electromagnetic wire 4 of the wrapping mechanism 2, and a winding arm motor control system 9 is also provided in the winding machine. The winding arm motor control system 9 monitors and adjusts the rotation speed of the winding arm 6 to ensure that the strip winding arm 6 has a relatively stable linear speed when ...

Embodiment 2

[0064] The structure of the second embodiment is the same as the principle of the first embodiment, and the structure is basically the same. It is a continuous winding and insulation wrapping device for a winding machine, including a winding mechanism and a wrapping mechanism. There is a wire management device between the mechanisms. After the electromagnetic wire is wrapped by the tape mechanism, it is sent to the ring or ellipse winding arm of the winding mechanism through the wire management device. The ring or ellipse winding arm motor drives the winding arm to rotate and wind. into a coil; only a speed sensor for detecting the linear motion speed of the electromagnetic wire during wrapping is provided between the outlet of the electromagnetic wire of the wrapping mechanism and the entrance of the wire management device, and the winding machine is driven by a servo motor, and the winding The machine is also equipped with a servo programmable control system for the servo mot...

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Abstract

The invention discloses a winding and insulating tape wrapping continuous synchronous operation method and device for a winding machine. During winding, the method achieves the constant linear velocity of the movement of an electromagnetic wire in a mode of controlling the rotational angular velocity of a winding arm, thereby meeting the requirements of the insulating wrapping of a synchronization tape while winding, and achieving the continuous synchronous operation of winding and insulating tape wrapping. The method comprises the steps that a wrapping mechanism is provided with a speed sensor which senses the linear movement speed of an electromagnetic wire while the electromagnetic wire passes through the wrapping mechanism; the speed sensor enables the detected linear movement speed of the electromagnetic wire while electromagnetic wire passes through the wrapping mechanism to be fed back to a winding control mechanism of the winding machine; the winding control mechanism converts the linear movement speed of the electromagnetic wire while electromagnetic wire passes through the wrapping mechanism into the winding rotational angular velocity of the winding machine, thereby achieving the synchronization of the winding linear speed corresponding to a rotating speed of a rotating motor with the linear movement speed of the electromagnetic wire while electromagnetic wire passes through the wrapping mechanism, achieving the speed matching, and guaranteeing the continuous synchronous operation of winding and insulating tape wrapping of the winding machine.

Description

technical field [0001] The invention relates to a manufacturing method and device for motor components, in particular to a method for winding and wrapping motor windings with insulating tape and a winding and wrapping operation device, which are mainly used for making motor windings; they belong to the motor manufacturing technology field. Background technique: [0002] Most of the existing motor coils need to be wound into windings first, and then the formed windings are embedded in the stator or rotor of the motor to form a motor. Therefore, the winding of the motor coil is very important for the entire motor. In the prior art, there are usually two methods for coil winding and wrapping: one is to use manual tape and then simple mold winding; the other is to use equipment to wind and tape, which is carried out intermittently in separate processes. [0003] In the first way, the taping is completely manual, and the simple winding uses a special mold, which is time-consumi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H02K15/04
CPCH02K15/0435
Inventor 鄢伟
Owner 株洲南方机电制造有限公司
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