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Gray cast iron welding process

A welding process, the technology of gray cast iron, applied in the field of gray cast iron welding process, can solve problems such as cracks, damage, loss of economic benefits, etc., and achieve the effect of reducing stress, fast melting of filaments, and strict and reasonable control of parameters

Inactive Publication Date: 2016-10-05
重庆沁煌实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If defective castings cannot be repaired by welding, 800,000 to 1,200,000 tons of castings will be scrapped every year. In addition, finished cast iron parts will also be damaged during use, and defects such as cracks will appear. If a reasonable welding process is not adopted If it is repaired, the loss of its economic interests will be great

Method used

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Embodiment Construction

[0010] Below in conjunction with embodiment the present invention will be further described, and its operating steps are as follows:

[0011] A gray cast iron welding process, welding process and requirements:

[0012] (1) Heat treatment before welding: first put the gray cast iron weldment into the furnace at low temperature, then heat it to the specified temperature of 600-800°C at a heating rate of about 100°C / h, keep it in the furnace for 2-4 hours, and then heat it at 20-50°C The cooling rate of ℃ / h cools the weldment furnace to below 300°C, takes the weldment out of the heating furnace with clamps, and air-cools it for 5-8 hours before welding;

[0013] (2) Electrode drying: use Z308 nickel-based cast iron electrode, and dry it at 150-400°C, keep it warm for 1-2 hours, take it out and put it in the heat preservation tube for heat preservation for later use;

[0014] (3) Welding method: CO2 gas shielded welding method is adopted, welding current is 50-100A, arc voltage i...

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Abstract

The invention discloses a gray cast iron welding process. The gray cast iron welding process is characterized by including: (1), thermally treating before welding: charging a gray cast iron weldment into a furnace at low temperature, heating the gray cast iron weldment to specified temperature of 600-800 DEG C at a speed about 100 DEG C / h, holding temperature in the furnace for 2-4 h, and cooling the weldment to below 300 DEG C at a cooling speed of 20-50 DEG C / h; (2), drying a welding rod: adopting a Z308 nickel-based cast iron welding rod, drying the same at 150-400 DEG C, and holding the temperature for 1-2 h; (3), welding: adopting a CO2 gas protection welding method, wherein welding current is 50-100 A, electric arc voltage is 15-20 V, gas flow is 8-10 L / min, a welding material is H08Mn2SiA with diameter of 0.8-1 mm. The gray cast iron welding process has the advantages of strict and reasonable control on parameters at each stage and standard procedures, weldability of gray cast iron is improved, and cracks are reduced.

Description

technical field [0001] The invention belongs to the field of welding technology, in particular to a gray cast iron welding technology. Background technique [0002] The output of gray cast iron accounts for the largest proportion in all kinds of castings. The annual output of gray cast iron in my country is about 7 million tons. What is unsatisfactory is that castings with various casting defects account for about 10-15% of the annual output. )%, which is a huge number. If defective castings cannot be repaired by welding, 800,000 to 1,200,000 tons of castings will be scrapped every year. In addition, finished cast iron parts will also be damaged during use, and defects such as cracks will appear. If a reasonable welding process is not adopted To be repaired, the loss of its economic interests is very large. The cracks that are most likely to occur during welding of cast iron are divided into cold cracks and hot cracks. Contents of the invention [0003] In view of the de...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/16B23K9/235
Inventor 赵伟
Owner 重庆沁煌实业有限公司
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