Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Vacuum spray-freezing granulation device and method thereof

A technology of freezing granulation and vacuum spraying, which is applied in the direction of refrigeration and liquefaction, refrigerators, refrigeration components, etc. It can solve the problems of material pollution, high energy consumption, and waste, so as to prevent material contamination, increase freezing rate, and reduce production. The effect of energy consumption

Inactive Publication Date: 2016-02-03
SHANGHAI TOFFLON SCI & TECH CO LTD
View PDF5 Cites 12 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to provide a new freeze granulation device and method to solve the problem of slow freezing rate of the liquid to be freeze-dried in freeze-drying, the use of refrigerant quick-freezing is easy to pollute the material, and the high energy consumption causes waste and pollutes the environment question

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Vacuum spray-freezing granulation device and method thereof
  • Vacuum spray-freezing granulation device and method thereof
  • Vacuum spray-freezing granulation device and method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Such as figure 1 As shown, it is a schematic structural diagram of the vacuum spray freezing granulation device in Example 1, and the vacuum spray freezing granulation device includes containers 1 for accommodating products during the vacuum spray freezing granulation process; The freeze-dried liquid is atomized and dispersed into droplets and sprayed into the atomization nozzle 2 in the container 1; it is used to form a vacuum environment in the container 1 so that part of the components in the droplets are vaporized in the vacuum environment A vacuum system that absorbs heat and then cools down and freezes the liquid droplets to form particles; and a condensing device for condensing part of the components in the vaporized liquid droplets. The atomizing nozzle 2 is arranged in the container 1 . The vacuum system is connected with the container 1 .

[0042] The container 1 is an airtight container with a cylindrical upper part and a conical lower part, which can condu...

Embodiment 2

[0047] Such as figure 2 As shown, it is a schematic structural diagram of the vacuum spray freezing granulation device in Example 2. The vacuum spray freezing granulation device is similar to Example 1, the difference is that the condensing device is located outside the container 1 And the condenser 30 that is connected with the described container 1, described condenser 30 connects the connection port of described container 1 through pipeline 11, and described vacuum pump 10 connects condenser 30 through another pipeline, and described condensing A valve 12 is provided on the pipeline 11 between the device 30 and the connection port of the container 1, and the first refrigeration jacket 3 is not provided outside the upper part of the container 1.

[0048] Take the ivy powder aqueous solution obtained by dissolving 125g of ivy powder in 2L of water as an example. When in use, control the temperature of the silicone oil in the second refrigeration jacket 6 to be -20°C, and fir...

Embodiment 3

[0050] Such as image 3 As shown, it is a schematic structural diagram of the vacuum spray freezing granulation device in Example 3. The vacuum spray freezing granulation device is similar to Example 1, the difference is that the condensing device is the first refrigeration jacket 3 and the condensing The combination in the container 30, the first refrigeration jacket 3 is arranged on the outside of the upper part of the container 1, the condenser 30 is arranged outside the container 1, and the condenser 30 passes through the pipeline 11 The connection port of the container 1 is connected, the vacuum pump 10 is connected to the condenser 30 through another pipeline, and a valve 12 is provided on the pipeline 11 between the condenser 30 and the connection port of the container 1 .

[0051] Take the ivy powder aqueous solution obtained by dissolving 125g of ivy powder in 2L of water as an example. When in use, control the temperature of the silicone oil in the first refrigeratio...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a vacuum spray-freezing granulation device and a method thereof. The device of the invention is characterized in that the device comprises a container; multiple atomizing nozzles used for atomizing and dispersing a liquid to be freeze-dried into liquid drops are arranged inside the container; and the container is connected to a vacuum system used for forming a vacuum environment in the container to make part components in the liquid drops to be vaporized and absorb heat in the vacuum environment so as to further cool and freeze the liquid drops to form granules. The method of the invention is completely different from a traditional freeze-drying granulation technology. By vacuum-pumping to freeze atomized liquid drops into granules, freezing rate of the liquid to be freeze-dried is greatly raised. According to the vacuum spray-freezing granulation device, a refrigerant nozzle is not arranged therein, a liquid nitrogen low-temperature zone is not arranged in the device, and a refrigerant is completely not used to contact with a material during the quick-freezing process so as to completely eradicate the risk that the material is polluted. Therefore, sterility of the freeze-drying process is raised, production energy consumption is reduced, and the environment will not be polluted.

Description

technical field [0001] The invention relates to a vacuum spray freezing granulation device and method. Background technique [0002] In the freeze-drying process, the liquid to be freeze-dried needs to be frozen into ice, and then dried at a low temperature under vacuum to sublimate the ice and leave dry matter. Conventional freeze-drying technology freezes the liquid to be freeze-dried into ice cubes under normal pressure. It is a slow freezing technology. The liquid drops from room temperature (25°C) to -40°C for more than 30 minutes. (such as suspensions, emulsions), material sedimentation and liquid stratification are prone to occur; and slow freezing is prone to ice crystal growth, which is not conducive to freeze-drying. [0003] The U.S. Patent Publication No. US20130118026A1 discloses a spray quick-freezing technology, which sprays the liquid to be freeze-dried from the top of the container with a nozzle, and sprays a refrigerant (such as liquid nitrogen, boiling po...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B01J2/02F25B41/00F25B41/40
CPCB01J2/02F26B5/06
Inventor 郑效东
Owner SHANGHAI TOFFLON SCI & TECH CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com