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Steel strand with polyurea protection material on outer layer and manufacturing method of steel strand

A protective material, steel strand technology, applied in the field of anti-corrosion steel strand and its production, can solve the problems of aging phenomenon, shedding, poor wear resistance, etc.

Active Publication Date: 2015-11-25
LIUZHOU OVM MASCH CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. The coating is easy to crack and fall off, and it is also easy to produce pinholes, so the steel strand is easily corroded, which affects the service life of the steel strand;
[0006] 2. Since the coating of the overall coated steel strand is thermosetting epoxy resin, the coated steel strand has high rigidity and poor bendability, and the epoxy resin will have aging phenomenon after long-term application, and its wear resistance is poor.
[0007] In addition, galvanized, galvanized aluminum and other steel strands adopt the anti-corrosion method of sacrificial medium, which is not easily affected by local defects such as pinholes, but its coating is easy to wear and tear, so its service life is generally not particularly long

Method used

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  • Steel strand with polyurea protection material on outer layer and manufacturing method of steel strand
  • Steel strand with polyurea protection material on outer layer and manufacturing method of steel strand
  • Steel strand with polyurea protection material on outer layer and manufacturing method of steel strand

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0139] A steel strand coated with anti-corrosion paint on the outer periphery of the steel strand and with a polyurea protective material on the outer layer. It is formed by twisting a central wire 1 and a side wire 2. The center wire and the side wire are made of ordinary steel wire or Smooth steel wire made of high-strength steel wire. The steel strand has a layer of polyurea protective coating I31a formed of polyurea anti-corrosion material on the outer circumference of the entire steel strand, that is, Picture 1-1Shown is a steel strand I1 with an outer layer of polyurea protective material.

[0140] As a transformation of Embodiment 1 of the present invention, the following types are included:

[0141] 1. The outside of the steel strand with polyurea protective material on the outer layer is covered with wrapping tape 5 as a whole, and the outside of wrapping tape 5 is coated with a layer of polyurea protective coating II 31b as a whole, and then covered with PE protecti...

Embodiment 2

[0147] A kind of steel strand that is coated with a layer of polyurea protective coating on the outer periphery of the whole steel strand, and the outer layer of polyurea protective material is filled with polyurea anti-corrosion material in the gap between the central wire and the side wire, It is formed by twisting the central wire 1 and the side wire 2. The center wire and the side wire are smooth steel wires made of ordinary steel wire or high-strength steel wire. The steel strand is coated with a Polyurea protective coating I31a formed by polyurea anti-corrosion material, and a steel strand II1 with polyurea anti-corrosion material on the outer layer composed of polyurea anti-corrosion material 32 filled in the gap between the central wire and side wires ( see diagram 2-1 ).

[0148] As the conversion of Embodiment 2 of the present invention, the following types are included:

[0149] 1. The outer layer of steel strand II1 with polyurea protective material is covered w...

Embodiment 3

[0173] A method for manufacturing a steel strand with a polyurea protective material on the outer layer. The manufacturing method is to first twist the central wire 1 and the side wire 2 to form a steel strand, and then coat the outer circumference of the entire steel strand A layer of polyurea anti-corrosion material forms the polyurea protective coating I31a, and the outer circumference of the entire steel strand is coated with a layer of polyurea protective coating, which is a steel strand with an outer layer of polyurea protective material.

[0174] Its main steps include:

[0175] The main steps include: A, steel wire pretreatment, B, twisting the pretreated center wire and side wire to make a steel strand, C, polyurea material coating process I;

[0176] A. Steel wire pretreatment: the central wire 1 and side wire 2 composed of smooth steel wire or anti-corrosion steel wire are pretreated to make qualified steel wire. The pretreatment includes steps A1 and A2:

[0177] ...

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Abstract

The invention discloses a steel strand with a polyurea protection material on the outer layer. A steel strand body with the polyurea protection material on the outer layer is formed in the manner that a polyurea protection coating I made of the polyurea material is arranged on the periphery of the whole steel strand, or the gap formed through twisting of a center wire and side wires is filled with the polyurea material, and a steel strand body with the polyurea protection material on the outer layer is formed in the manner that the polyurea protection coating I made of the polyurea material is arranged on the periphery of the whole steel strand. A manufacturing method of the steel strand comprises the steps that in steel wire preprocessing, surface processing and priming are carried out, the preprocessed center wire and the preprocessed side wires are twisted to form the steel strand, one or more of the polyurea material coating procedure I, the twining and wrapping procedure, the polyurea material coating procedure II, the polyurea material coating procedure III, the extrusion molding procedure and other procedures are carried out, and the series steel strand with multiple protection is manufactured. The manufacturing method is easy and convenient to conduct. The manufactured steel strand is high in tensile strength, good in flexibility, high in damping, resistant to ageing and abrasion, and good in vibration damping performance; and the anti-corrosion capability of the steel strand can be greatly improved, and the service life of the steel strand is prolonged.

Description

technical field [0001] The invention relates to an anti-corrosion steel strand and a manufacturing method thereof, in particular to a steel strand with a polyurea protective material on the outer layer and a manufacturing method thereof. Background technique [0002] Cables are the core components of cable-supported bridges and buildings. The design life of bridges and buildings as basic engineering is 70 years or even more than 100 years, while the service life of current steel strand cables is only 20 to 30 years. Cable-supported bridges and buildings need to change cables many times during use, and the cost of changing cables is high and affects the use. Therefore, the steel strand, which is the unit component of the steel strand cable, needs a new structural form to ensure its high durability. [0003] The steel strand is usually twisted by the center wire and the side wire. At present, there are generally two types of anti-corrosion steel strands. The first is to direc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E01D19/16D07B7/14
Inventor 邹易清覃巍巍梁黎霞植磊黄永玖闫磊袁友宋强龙跃谢正元李文献华剑平邓年春邱敏高宁妥李启富卢双桂
Owner LIUZHOU OVM MASCH CO LTD
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