A device for parallel production of sugarcane concentrated juice and sugarcane drinking water with multi-stage membranes

A technology of concentrated juice and sugarcane juice, which is applied in the direction of sugarcane cutting, application, membrane technology, etc., can solve the problems of sugarcane juice flavor substance and nutrient composition damage, sugarcane juice nutrient composition and flavor substance loss, sugarcane juice aroma substance loss, etc. , to avoid the decomposition of heat-sensitive substances and the loss of flavor substances and nutrients, avoid the loss of nutrients and flavor substances, and reduce the frequency of membrane cleaning

Active Publication Date: 2017-05-24
GUANGXI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Though this method can process the sugarcane concentrated juice that concentration is higher, thus helps to save the cost of transportation and storage, but still has many deficiencies: (1) after the sugarcane is squeezed out of the juice, the enzyme is deactivated, and the enzyme deactivation temperature High temperature (95-100°C) can easily cause the decomposition of heat-sensitive substances in sugarcane juice, such as sterols, alkanols and polyphenols, etc., resulting in the loss of nutrients and flavor substances in sugarcane juice; (2) Before ultrafiltration and clarification It needs to go through two cumbersome processes of centrifugation and enzymatic hydrolysis, high energy consumption, and sugarcane juice contains more nutrients needed for microbial growth, coupled with long enzymatic hydrolysis time (60-90min), it is very easy to infect bacteria , will cause sugarcane juice to deteriorate; (3) The temperature of evaporation and concentration is relatively high (the temperature of first-effect evaporation is close to 90°C), and the entrainment of mist in the evaporation process will cause a large loss of aromatic substances in sugarcane juice; (4) The heat load of thermal sterilization will lead to the destruction of flavor substances and nutrients in sugarcane juice, thus affecting the quality of sugarcane juice
Although this method extracts the water in the sugarcane and processes it into drinking water, it can extract the sugar in the sugarcane at the same time, but the condensed water of the first and second effects comes from the clarified sugarcane juice, and the sugarcane juice clarification process Added more chemical reagents as clarifiers, such as: lime, SO 2 , phosphoric acid and polyacrylamide, etc., the water obtained in this way will inevitably destroy the free radicals beneficial to the human body in sugarcane water, and even leave a small amount of harmful chemical substances, especially the monomer (acrylic acid) for synthesizing polyacrylamide. a carcinogen

Method used

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  • A device for parallel production of sugarcane concentrated juice and sugarcane drinking water with multi-stage membranes
  • A device for parallel production of sugarcane concentrated juice and sugarcane drinking water with multi-stage membranes
  • A device for parallel production of sugarcane concentrated juice and sugarcane drinking water with multi-stage membranes

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Effect test

Embodiment 1

[0045] A device for multi-membrane production of sugarcane concentrated juice and sugarcane drinking water in parallel, comprising a coarse filter sugarcane juice tank 15, a sugarcane clarified juice tank 25, a nanofiltration clear liquid tank 35, a reverse osmosis clear liquid tank 45, and a nanofiltration concentrated liquid tank 55 , The first ceramic ultrafiltration membrane module 1, the organic nanofiltration membrane module 2, the second ceramic ultrafiltration membrane module 5, the organic reverse osmosis membrane module 3, the third ceramic ultrafiltration membrane module 4, the sugarcane drinking water aseptic filling room 7 and the aseptic filling chamber of sugarcane concentrated juice 6, the specific connection relationship is as follows:

[0046] The juice inlet 12 of the first ceramic ultrafiltration membrane module is connected with the coarse filtration sugarcane juice tank 15, the clear liquid outlet 11 of the first ceramic ultrafiltration membrane module is con...

Embodiment 2

[0061] A method for parallel production of sugarcane concentrated juice and sugarcane drinking water with multi-stage membranes, and its operation steps are as follows:

[0062] (1) Scalding and blanching enzymes: select fresh and ripe sugarcane, remove the raw materials of rotten pests, cut the sugarcane into sections, each section is 20-40cm long, and clean the sugarcane skin; then send the sugarcane into the jacketed pot , Add water and boil for 4 minutes to inactivate the oxidase in the sugarcane, prevent the production of enzymatic browning during the processing, and obtain the inactivated sugarcane;

[0063] (2) Squeezing and extracting juice: sending the enzyme-inactivated sugarcane into a three-roller sugarcane press to squeeze the juice to obtain the virgin sugarcane juice;

[0064] (3) Coarse filtration: the virgin sugarcane juice is filtered through a decanter centrifuge with a pore size of 100.0μm to obtain coarse-filtered sugarcane juice;

[0065] (4) Ultrafiltration and ...

Embodiment 3

[0081] A method for parallel production of sugarcane concentrated juice and sugarcane drinking water with multi-stage membranes, and its operation steps are:

[0082] (1) Scalding and blanching enzymes: select fresh and ripe sugarcane, remove the raw materials of rotten pests, cut the sugarcane into sections, each section is 20-40cm long, and clean the sugarcane skin; then send the sugarcane into the jacketed pot , Add water and boil for 5 minutes to inactivate the oxidase in the sugarcane, prevent the production of enzymatic browning during the processing, and obtain the inactivated sugarcane;

[0083] (2) Squeezing and extracting juice: sending the enzyme-inactivated sugarcane into a three-roller sugarcane press to squeeze the juice to obtain the virgin sugarcane juice;

[0084] (3) Coarse filtration: the virgin sugarcane juice is filtered through a decanter centrifuge with a pore size of 150.0μm to obtain coarse-filtered sugarcane juice;

[0085] (4) Ultrafiltration clarification o...

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Abstract

The invention provides a multistage-membrane apparatus for parallel production of concentrated sugarcane juice and sugarcane drinking water. A juice inlet of a first ceramic ultrafiltration membrane assembly of the apparatus is connected with a coarse filtration sugarcane juice vat, and a clear liquid outlet of the first ceramic ultrafiltration membrane assembly is connected with a clarified sugarcane juice vat; a juice inlet of an organic nanofiltration membrane assembly is connected with the clarified sugarcane juice vat, and a clear liquid outlet of the organic nanofiltration membrane assembly is connected with a nanofiltration clear liquid vat; a juice inlet of a second ceramic ultrafiltration membrane assembly is connected with a nanofiltration concentrated liquid vat, and a clear liquid outlet of the second ceramic ultrafiltration membrane assembly is connected with a concentrated sugarcane juice aseptic filling chamber; a juice inlet of an organic reverse osmosis membrane assembly is connected with the nanofiltration clear liquid vat, and a clear liquid outlet of the organic reverse osmosis membrane assembly is connected with a reverse osmosis clear liquid vat; and a juice inlet of a third ceramic ultrafiltration membrane assembly is connected with the reverse osmosis clear liquid vat, and a clear liquid outlet of the third ceramic ultrafiltration membrane assembly is connected with a sugarcane drinking water aseptic filling chamber. According to the invention, sugarcane is used as a raw material for parallel production of concentrated sugarcane juice and sugarcane drinking water, so the added value of sugarcane is increased.

Description

Technical field [0001] The invention relates to a device for parallel production of sugarcane concentrated juice and sugarcane drinking water with multi-stage membranes, belonging to the technical field of food processing. [0002] technical background [0003] Sugarcane is not only a raw material for sugar production, but also a unique fruit in the subtropical and tropical regions. Its rich juice, high sugar content, sweet taste, and widely loved by people. In addition, sugarcane also has the functions of clearing away heat and detoxifying, producing body fluid and quenching thirst, relieving vomiting in the stomach, and nourishing yin and moisturizing dryness. It is a high-quality raw material for beverage production. At present, there are two main methods for making beverages with sugarcane juice: one is to directly extract sugarcane juice to prepare a beverage; the other is to first process sugarcane into sugarcane concentrate, and then use the concentrated juice to prepare a ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01D61/58B01D61/00C13B35/08C13B5/02A23L2/02A23N1/00
Inventor 李文曲睿晶兰梅娟李凯杭方学陆海勤谢彩锋周昊
Owner GUANGXI UNIV
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