Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Polycrystalline quartz ceramic crucible and preparation method thereof

A technology of quartz ceramics and crucibles, which is applied in the field of polycrystalline quartz ceramics crucibles and its preparation, can solve problems such as reduced photoelectric conversion efficiency, poor quality of corners of silicon ingots, cracking of silicon ingots or crucibles, etc., so as to improve photoelectric conversion efficiency and reduce The width of the red zone and the effect of reducing the proportion of black borders

Active Publication Date: 2015-05-27
上饶中昱新材料科技有限公司
View PDF5 Cites 15 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] When the traditional method is used for polysilicon ingot casting, the quartz ceramic crucible produced by the traditional method is directly used. During the process of melting and growing the silicon material, the silicon melt and the quartz ceramic crucible are in contact for a long time, which will cause sticking effect; and Due to the different thermal expansion coefficients of polysilicon and quartz ceramic crucibles, when the silicon ingot is cooled, it is likely to cause cracks in the silicon ingot or crucible, which will affect production and application.
Moreover, the quartz ceramic crucible produced by the traditional method has many deficiencies. First, the traditional quartz ceramic crucible has relatively high C, O, and P impurities; metal impurities, especially aluminum impurities
These impurities enter the silicon ingot and react with the silicon liquid, so that the width of the red zone of the silicon ingot reaches 20mm-28mm. The width of the red zone reflects the quality of the silicon ingot. The wider the red zone, the worse the quality of the corner of the silicon ingot; Increase the black edge ratio of EL detection after the silicon wafer supports the cell, and reduce its photoelectric conversion efficiency

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Polycrystalline quartz ceramic crucible and preparation method thereof
  • Polycrystalline quartz ceramic crucible and preparation method thereof
  • Polycrystalline quartz ceramic crucible and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0051] The invention provides a kind of preparation method of polycrystalline quartz ceramic crucible, comprises the following steps:

[0052] coating the inner wall of the bare polycrystalline quartz ceramic crucible with a coating solution comprising quartz sand with a particle size of 10 μm to 150 μm, and drying to obtain a polycrystalline quartz ceramic crucible;

[0053] The inner wall of the polycrystalline quartz ceramic crucible is provided with a coating;

[0054] The coating includes quartz sand with a particle size of 10 μm-150 μm.

[0055] In the present invention, the preparation method of the coating liquid preferably includes the following steps:

[0056] mixing the slurry comprising the first quartz sand and the second quartz sand to obtain a coating solution;

[0057] The particle size of the first quartz sand is 10 μm to 80 μm;

[0058] The particle diameter of the second quartz sand is 70 μm˜150 μm.

[0059] In the present invention, the slurry including...

Embodiment 1

[0081] Put 3 parts of quartz sand particles with a particle size greater than 150 μm and a purity of not less than 99.99% into a ball mill, then add 2 parts of high-purity water (conductivity less than 2 s / cm), mix and ball mill for 8 hours to obtain a particle size of 10 μm to 80 μm Quartz sand slurry, the slurry viscosity is 100mPa.s;

[0082] Mix 1 part of ball-milled slurry, 1 / 5 part of silica sol, and 1 part of quartz sand with a particle size of 70 μm to 150 μm and stir for 1 hour to make them evenly mixed. Place the bare quartz ceramic crucible on the heater for heating. When the bare quartz ceramic crucible is heated to 60°C, apply brushing evenly on the inner wall of the bare quartz ceramic crucible. The coating thickness is 1900 μm, and then It was allowed to dry naturally for 3 hours to obtain a polycrystalline quartz ceramic crucible.

[0083] The embodiment of the present invention adopts traditional quartz ceramic crucible, and its structural schematic diagram i...

Embodiment 2

[0087] Put 3 parts of quartz sand particles with a particle size greater than 150 μm and a purity of not less than 99.99% into a ball mill, then add 2 parts of high-purity water (conductivity less than 2 s / cm), mix and ball mill for 8 hours to obtain a particle size of 10 μm to 80 μm Slurry of quartz sand;

[0088] Mix 1 part of ball-milled slurry, 1 / 5 part of silica sol, and 1 part of quartz sand with a particle size of 70 μm to 150 μm and stir for 1 hour to make them evenly mixed. Place the bare quartz ceramic crucible on the heater for heating. When the bare quartz ceramic crucible is heated to 58°C, spray it evenly on the inner wall of the bare quartz ceramic crucible by spraying. The thickness of the sprayed coating is 1100 μm. It was naturally dried for 3 hours to obtain a polycrystalline quartz ceramic crucible.

[0089] Figure 4 It is a schematic diagram of the structure of the traditional quartz ceramic crucible in Example 2 of the present invention after brushing ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle diameteraaaaaaaaaa
thicknessaaaaaaaaaa
particle diameteraaaaaaaaaa
Login to View More

Abstract

The invention provides a polycrystalline quartz ceramic crucible and a preparation method thereof; a coating is arranged on the inner wall of the polycrystalline quartz ceramic crucible provided by the invention; and the coating comprises quartz sand, the particle diameter of which is 10-150mu m. According to the invention, polycrystalline silicon ingot casting is carried out by adopting the quartz ceramic crucible having the quartz sand coating with the particle diameter of 10-150mu m; diffusion of impurity elements in the quartz ceramic crucible to the interior of a silicon ingot can be effectively reduced; the minority carrier lifetime of the silicon ingot is increased; the red-zone width of the silicon ingot is reduced; the EL (Electro Luminescence) detection black margin proportion after a silicon slice is prepared into a battery piece is reduced; the photoelectric conversion efficiency is increased; therefore, the quartz ceramic crucible can satisfy practical production requirements better; and experimental results show that the red-zone width of the polycrystalline cast ingot prepared by adopting the polycrystalline quartz ceramic crucible provided by the invention can be decreased to be below 10 mm, even 0 mm.

Description

technical field [0001] The invention belongs to the technical field of crucibles, in particular to a polycrystalline quartz ceramic crucible and a preparation method thereof. Background technique [0002] As a renewable clean energy, solar energy has been widely used in grid-connected power generation, civil Power generation, public facilities and integrated energy-saving buildings. In the field of solar power generation, crystalline silicon photovoltaic power generation systems occupy a major position in the new energy photovoltaic power generation market. As the main link of photovoltaic power generation - polysilicon, the market has increasingly strict requirements on the quality of polysilicon. [0003] At present, the process flow of polysilicon ingot needs 4 links: crucible spraying, crucible baking, crucible charging to ingot production, in the process of ingot production, need to go through heating, melting, crystal growth, annealing, cooling process. The process ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C30B28/06C30B29/06
Inventor 苏光都杨小刚王君伟楼杭炯齐平郑萍
Owner 上饶中昱新材料科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products