Multi-male-die one-time extrusion forming method for spatial bending pipe

A technology for extrusion molding and bending pipes, which is applied in the field of multi-convex extrusion molding space bending pipes, which can solve the problems of not being able to prepare space bending pipes at one time, limited bending angle and direction of pipes, and wrinkled cross-sections, etc., to reach the surface The effect of good quality, good quality and smooth transition

Inactive Publication Date: 2015-04-29
TIANJIN UNIVERSITY OF TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

With the widespread application of pipe bending parts, people have higher and higher requirements on the bending quality and forming process of pipe materials. Most of the curved pipe fittings produced by traditional methods such as push bending and rolling bending have some defects, such as the reduction of the outer wall. Defects such as thinness and cracking, thickening of the inner wall, wrinkling, and cross-sectional distortion, and the bending angle and direction of the pipe are limited, so it is impossible to prepare complex space bending pipes at one time

Method used

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  • Multi-male-die one-time extrusion forming method for spatial bending pipe
  • Multi-male-die one-time extrusion forming method for spatial bending pipe
  • Multi-male-die one-time extrusion forming method for spatial bending pipe

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Embodiment 1

[0030] See attached figure 1 - attached Figure 6 , (1) In this embodiment, the blank 3 is a concentric aluminum alloy 1100 tube blank, and there is a central hole in the middle of the blank, which is convenient for the mandrel to pass through. The taper of the discharge end of the die is 59°, the height is 20mm, and the extrusion billet temperature is 300°C. The inner diameter of the elbow is 20mm, the wall thickness is 3mm, and the bending direction is unidirectional.

[0031] (2) The working procedure of the present embodiment is: the blank 3 is placed in the die 4, and then four punches 5, 6, 7, and 8 are put into the die 4 respectively, and the mandrel The upper end of 1 is fixed on the die 4 through a beam, the middle part of mandrel 1 is in contact with each punch and blank 3 according to zero-gap fit, and the lower end of mandrel 1 passes through the exit ends of each punch, blank 3 and die 4. The pressure is applied to the four punches through four groups of hydrau...

Embodiment 2

[0034] See attached figure 1 - attached Figure 6 , (1) In this embodiment, the blank is 3 concentric aluminum alloy 1100 tube blanks, and there is a central hole in the middle of the blank, which is convenient for the mandrel to pass through. The taper of the discharge end of the die is 59°, the height is 20mm, and the extrusion billet temperature is 25°C. The inner diameter of the elbow is 20mm, the wall thickness is 3mm, and the bending direction is multi-directional.

[0035] (2) The working procedure of the present embodiment is: the blank 3 is placed in the die 4, and then four punches 5, 6, 7, and 8 are put into the die 4 respectively, and the mandrel The upper end of 1 is fixed on the die 4 through a beam, the middle part of mandrel 1 is in contact with each punch and blank 3 according to zero-gap fit, and the lower end of mandrel 1 passes through the exit ends of each punch, blank 3 and die 4. The pressure is applied to the four punches through four groups of hydra...

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Abstract

The invention discloses a multi-male-die one-time extrusion forming method for a spatial bending pipe.. A multi-male-die extrusion device comprises four male dies, a blank, a female die and a mandrel part and extrudes a model simply. The flow state of the blank in three-dimensional space is controlled by changing the speed of each male die, so that spatial turning and bending are realized, and the complex bending pipe fitting in the three-dimensional space is formed. The method has the advantages as follows: the wall thickness of the prepared bending pipe fitting is uniform, crinkling is avoided, a cross section is free of distortion, turning and bending can be performed in the three-dimensional space, and the complex bending pipe fitting is formed. The method has the effects as follows: bending can be produced in the three-dimensional space, the surface quality of the spatial bending pipe fitting is good, internal stress in a metal pipe fitting is very small, the formed bending pipe fitting is free of deformation basically, and the quality is good.

Description

technical field [0001] The invention discloses a multi-convex die one-time extrusion molding method for space bending pipes, and relates to medium and thin-walled pipe bending parts and a preparation process thereof, in particular to a space bending pipe part and a mold extrusion molding method thereof. Background technique [0002] With the development of forming equipment and manufacturing technology, pipe bending parts with complex shapes appear more and more frequently in industrial fields, especially in high-tech industrial fields, such as oil transportation of aircraft, ships, automobiles, gas pipelines, chemical industry, etc. There are also some brackets. Because the use of curved pipe fittings instead of the original wire or plastic pipes can reduce weight and improve durability. With the widespread application of pipe bending parts, people have higher and higher requirements on the bending quality and forming process of pipe materials. Most of the curved pipe fitt...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C23/12
Inventor 马叙封志龙张根成
Owner TIANJIN UNIVERSITY OF TECHNOLOGY
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