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Energy-saving servo control system for injection molding machine

A servo control system and servo controller technology, applied in the field of injection molding machine control modules, can solve the problems of general control accuracy and poor energy-saving effect, and achieve the effects of accurate and fast control, elimination of useless power, and easy centralized control.

Active Publication Date: 2015-04-01
SHANGHAI UNIV OF ENG SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to provide an energy-saving servo control system for injection molding machines with more accurate control accuracy and excellent energy-saving effect in order to overcome the disadvantages of poor energy-saving effect and general control accuracy in the prior art.

Method used

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  • Energy-saving servo control system for injection molding machine
  • Energy-saving servo control system for injection molding machine
  • Energy-saving servo control system for injection molding machine

Examples

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Effect test

Embodiment 1

[0028] Such as figure 1 As shown, an energy-saving servo control system for an injection molding machine includes an injection molding machine control module 7, a servo motor 2, a quantitative pump 3, a control element 8 and an actuator 9. The servo motor 2 is connected to the quantitative pump 3, and the quantitative pump 3 is connected to the control element 8. , The control element 8 is connected to the actuator 9, and also includes a servo controller 1, a pressure sensor 4 and a speed sensor 5. The servo controller 1 includes a data processing module 11, a torque conversion module 12 and a speed conversion module 13, and the injection molding machine control module 7 is connected The data processing module 11 and the data processing module 11 are respectively connected to the pressure sensor 4, the speed sensor 5, the torque conversion module 12 and the speed conversion module 13. The torque conversion module 12 and the speed conversion module 13 are respectively connected to...

Embodiment 2

[0038] Compared with the first embodiment, this embodiment further includes an electrical control module 6 which is respectively connected to the industrial AC power supply and the servo controller 1. Such as image 3 As shown, the electrical control module 6 includes a filter 15 and a reactor 14. The filter 15 is connected to the reactor 14 and the servo controller 1 respectively, and the reactor 14 is connected to an industrial AC power supply. The working process is the same as that of the first embodiment, and the electrical control module 6 can suppress the high-order harmonics in the input power supply to eliminate current impact, improve the power factor, and reduce wasteful work.

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Abstract

The invention relates to an energy-saving servo control system for an injection molding machine. The energy-saving servo control system comprises a control module of the injection molding machine, a servo motor, a constant displacement pump, a control element and a performing element, and further comprises a servo controller, a pressure sensor and a speed sensor, wherein the servo controller comprises a data processing module, a torque conversion module and a speed conversion module; the control module of the injection molding machine comprises a data processing module which is respectively connected to the pressure sensor, the speed sensor, the torque conversion module and the speed conversion module; the torque conversion module and the speed conversion module are respectively connected to the servo motor; the pressure sensor is arranged on an oil outlet pipeline of the constant displacement pump; the speed sensor is arranged on the output shaft of the servo motor; and the servo motor is used for receiving a torque signal and a rotation speed signal which are independent from one another. Compared with the prior art, a purpose of regulating the control system by double closed-loop feedback of a pressure flow rate and rotation speed is realized, so that the working performance of the operation of the injection molding machine is relatively stable, and the energy utilization efficiency of the injection molding machine is improved.

Description

Technical field [0001] The invention relates to the field of injection molding machine control modules, in particular to an energy-saving servo control system for an injection molding machine. Background technique [0002] In recent years, with the rapid development of hydraulic transmission technology and electronic control technology, injection molding machines have been widely used in construction, automobiles, molds, home appliances, medical and other industries. Since 2006, the average annual growth of plastic consumption has been around 9%. my country has become one of the world's largest plastic products production and consumption markets. Therefore, energy saving and consumption reduction has become an economic development strategy, and the energy saving of injection molding machines has also received extensive attention. In recent years, the number of injection molding machines imported and exported in my country has basically remained at about 15,000, mainly hydraulic d...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C45/76
CPCB29C45/76
Inventor 佘匡华廖秋慧
Owner SHANGHAI UNIV OF ENG SCI
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