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Wire harness detection device for voltage acquisition wire

A technology for voltage collection line and wire harness detection, applied in the direction of measuring device, measuring electricity, measuring electrical variables, etc., can solve the problems of not intuitive display of wiring harness status, increased number of processes, explosion and fire, etc.

Active Publication Date: 2014-11-05
HUIZHOU EPOWER ELECTRONICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002]The automotive wiring harness plays a pivotal role in the vehicle system. The wiring harness is connected between the electrical appliances and between the electrical appliances and the power supply, which has a great impact on the performance and safety of the vehicle. Large, but in the battery management system, the voltage acquisition line connected to multiple batteries has a large number of wiring harnesses, and it is easy to disconnect or reverse the connection of the voltage acquisition line during the battery assembly process. If the voltage acquisition line is connected to the battery at this time management system, it will lead to loss of control of electrical equipment and may cause safety accidents such as overvoltage burnout of the battery management system, explosion and fire, so the detection of wiring harnesses is extremely important, but the current detection of wiring harnesses is not intelligent enough, and the status of detected wiring harnesses is displayed It is not intuitive enough, resulting in low detection accuracy, and a single wire harness connector will have multiple different voltage acquisition chips connected to it. At the same time, different voltage acquisition port interfaces are composed of different connectors, and there are many types. When it is necessary to replace the connector, the process increases, the production process is complicated, and the production efficiency is low

Method used

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  • Wire harness detection device for voltage acquisition wire
  • Wire harness detection device for voltage acquisition wire
  • Wire harness detection device for voltage acquisition wire

Examples

Experimental program
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Effect test

Embodiment 1

[0027] Such as figure 1 As shown, a voltage acquisition line harness detection device includes a harness detector and a collection port conversion module. One end of the collection port conversion module is connected to one end of the inspected wire harness, the other end is connected to the wire harness detector, and the other end of the inspected wire harness is connected to the battery pack. , the wiring harness tester flexibly connects various connectors through the acquisition port conversion module, and detects the voltage value of the voltage acquisition line harness connected to the battery pack through one end.

[0028] Wherein the wiring harness tester includes a voltage detection board of 36 channels, a battery module, a 40-pin connector and a display module, one end of the 40-pin connector is connected to the acquisition port conversion module, and the other end is connected to a voltage detection board of 36 channels, which will be from The voltage signal of the a...

Embodiment 2

[0035] The display module used in this embodiment is to display the detection results of the voltage acquisition line harness through the liquid crystal display, and the liquid crystal display is connected to the main control module in the voltage detection board of 36 channels through the CAN bus, and the main control module passes the processed voltage signal through The CAN bus is sent to the LCD display.

[0036] Other parts of this embodiment are the same as Embodiment 1.

[0037] Functional modules not specifically introduced in the present invention can adopt mature functional modules in the prior art, such as main control module, analog-to-digital conversion circuit, optocoupler isolation circuit, power supply circuit module and battery charging protection, voltage conversion circuit, wire pair Line conversion boards, connectors with various pins, etc.; the main control module is an existing microprocessor, and the output control program is a common program.

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PUM

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Abstract

The invention provides a wire harness detection device for a voltage acquisition wire. The device includes a wire harness detector and an acquisition port conversion module, which are mutually connected. The acquisition port conversion module is connected with one end of the wire harness of the voltage acquisition wire so as to acquire a voltage signal of a battery pack which is connected with the other end of the wire harness of the voltage acquisition wire. The wire harness detector includes a detection board with N channels, a battery module, an N-pin plug-in and a display module. One end of the N-pin plug-in is connected with the acquisition port conversion module and the other end is connected with the voltage detection board with N channels. The device adopts separate voltage acquisition and detects the value of a battery-pack voltage which passes the wire harness of the voltage acquisition wire so as to judge whether the wire harness of the voltage acquisition wire is in an open circuit or reverse connection and the detection result is displayed on a handset or a liquid-crystal display screen; universality of the wire harness detector is realized through the acquisition port conversion module and compatibility of a plurality of kinds of plug-ins is realized; and the device is high in visualization and interactivity and directly observable in detection result so that the detection procedure is simplified and the production efficiency is improved.

Description

technical field [0001] The invention relates to the field of wire harness detection, in particular to a wire harness detection device for a voltage acquisition wire of an automobile. Background technique [0002] The automotive wiring harness plays a pivotal role in the vehicle system. The wiring harness is connected between the electrical appliances and between the electrical appliances and the power supply, which has a great impact on the performance and safety of the vehicle. The voltage acquisition line has a large number of wiring harnesses. During the battery assembly process, the voltage acquisition line is prone to disconnection or reverse connection. If the voltage acquisition line is connected to the battery management system at this time, it will cause the electrical equipment to lose control and may be caused by overvoltage. Burning out the battery management system, causing explosions and fires and other safety accidents, so the detection of wire harnesses is e...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01R31/02
Inventor 刘飞文锋阮旭松龚敏明刘德荣
Owner HUIZHOU EPOWER ELECTRONICS
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