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Split control valve of common rail oil injector

A common rail fuel injector, split technology, applied in the direction of machine/engine, fuel injection device, engine components, etc., can solve the problems of high cost, high processing requirements, low qualification rate, etc., to improve the difficulty and reduce production costs. , to ensure the effect of operability

Active Publication Date: 2014-10-01
莆田市博泰动力设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Since the control valve controls high-pressure fuel oil up to 160-220MPa, the valve body 3, the control valve stem 2, and the cone surface 9 are all high-precision parts, and the upper and lower end surfaces of the valve seat 6 are required to be sealed, and the upper end surface is a high-precision surface, and the processing requirements are very high. High, it is necessary to ensure that the parallelism of the upper and lower end surfaces of the valve seat 6 is 0.005mm, the flatness is 0.0009mm, and the roughness is Ra0.05. According to this process standard, domestically processed parts have high cost and low pass rate, and the fuel injector is After disassembly, the high-precision surface of the upper end of the valve seat 6 must be reworked before assembly

Method used

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  • Split control valve of common rail oil injector
  • Split control valve of common rail oil injector
  • Split control valve of common rail oil injector

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Such as figure 2 Shown: the central axis of the guide hole 3-2 and the oil tank 3-4 coincides with the central axis of the overall structure formed by the valve seat 6 and the valve body 3, and the guide hole 3-2 and the oil tank 3-4 are arranged on the valve body. In the body 3, the beginning of the guide hole 3-2 is located on the upper surface of the valve body 3, the end of the oil tank 3-4 is flush with the upper surface of the groove 10, and the end of the guide hole 3-2 extends into the valve seat 6 and extends to the valve seat 6 The diameter of a section of guide hole 3-2 in the valve body 3 is smaller than the diameter of the guide hole 3-2 in the valve body 3, and the guide hole 3-2 in the valve seat 6 and the lower end surface of the oil tank 3-4 pass through the funnel-shaped conical surface 9. , the upper end surface of the conical surface 9 is flush with the upper end surface of the valve seat 6, and the outer circumference of the control rod is provided...

Embodiment 2

[0029] Such as image 3 Shown: the central axis of the guide hole 3-2, the oil tank 3-4, the oil outlet orifice 8 coincides with the central axis of the integral structure formed by the valve seat 6 and the valve body 3, the guide hole 3-2 and the oil tank 3-4 is set on the valve body 3, the beginning of the guide hole 3-2 is located on the upper end surface of the valve body 3, the end of the oil storage groove 3-4 is flush with the upper end surface of the groove 10, and the oil outlet orifice 8 is set in the valve seat 6 , and the oil outlet orifice 8 and the oil tank 3-4 pass through the funnel-shaped conical surface, and the upper edge of the funnel-shaped conical surface is flush with the upper end surface of the valve seat 6; the oil drain hole 3 The beginning of -5 is located on the outer wall of the valve body 3, and the end of the oil drain hole 3-5 is located on the side wall of the oil tank 3-4;

[0030] The lower end surface of the control rod 2 is provided with ...

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Abstract

The invention provides a split control valve of a common rail oil injector and aims at realizing domestication of the critical part control valve of the oil injector and reducing the manufacturing difficulty. The split control valve of the common rail oil injector comprises an armature, a control rod, a valve body and a valve seat; a groove is formed in the lower end face of the valve body; the central axis of the groove is coincident with that of the valve body; the contour of the groove is united with the outer contour so that, after the valve seat is inserted in the groove, the outer contour of the valve seat is closely fitted with the inner wall of the groove and the lower end face of the valve seat is flush with the lower end face of the valve body; a guide hole, an oil holding groove and an oil outlet orifice, all of which are communicated with each other, are orderly formed in the integrated structure formed by the valve seat and the valve body; the starting end of the guide hole is located on the upper end face of the valve body, while the tail end of the oil outlet orifice is located on the lower end face of the valve seat; an oil drain hole communicated with the oil holding groove is formed in the outer sidewall of the valve seat; the control rod is inserted in the guide hole and the oil inserting groove. The valve seat is embedded in the valve body and the valve body is separated from the valve seat to guarantee the operability of machining, and therefore, the production cost is reduced and the rejection rate of products is reduced.

Description

technical field [0001] The invention relates to a control ball valve of a common rail fuel injector of a common rail fuel injection system of a diesel engine, and belongs to the field of electronically controlled fuel oil systems. technical background [0002] figure 1 It is a simplified structural diagram of the existing common rail injector control ball valve, which consists of an armature 1, a control valve stem 2, a valve body 3, a ball seat 4, a steel ball 5 and a valve seat 6, and the valve seat 6 is processed with an oil inlet System hole 7 and oil outlet orifice 8 and high-precision conical surface 9, positioning pin 10, oil tank 3-4, oil drain hole 3-5. The positioning pin 10 is used for positioning with the fuel injector body, so that the oil inlet orifice 7 is connected with the high-pressure oil passage. [0003] Since the control valve controls high-pressure fuel oil up to 160-220MPa, the valve body 3, the control valve stem 2, and the cone surface 9 are all h...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F02M61/04F02M51/06
Inventor 陈忠王九如张伟郭存来魏啓印周建伟
Owner 莆田市博泰动力设备有限公司
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