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Mould pressing floor board and manufacturing method and mould thereof

A manufacturing method and molding technology, which is applied in the manufacture of molded floors and the field of molds for manufacturing molded floors, can solve the problems of low electricity and equipment investment costs, easy wear of tools, and affect installation, etc., to achieve small loss of effective area and accuracy of product shape High, the effect of saving manufacturing costs

Active Publication Date: 2014-08-13
湖南恒益美环保建材有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. Poor dimensional stability
The elastic floor is generally thinner than the hard wood floor, the size of the corresponding grooved part is smaller than the hard wood floor, and the elastic floor itself is soft, plus the mechanical error of the slotting machine, the accuracy of the tenon and tongue is poor, and the groove After the floor is difficult to accurately form a strict rectangle or square
[0006] 2. Severe tool wear
Since the elastic floor (such as PVC block floor tiles, etc.) contains a large amount of stone powder, even the proportion of stone powder is as high as 70%, the cutter is easy to wear when slotting, causing economic losses, and the quality of the product will be affected if the cutter is not replaced in time bigger
[0007] 3. Large loss of floor effective area
[0008] 4. A lot of dust is generated when slotting
Like hard wood flooring, elastic flooring will generate a lot of dust when grooved, and the operating environment is poor. Although it can be greatly improved through a strong ventilation and recovery system, the cost of electricity and equipment investment is not small
In addition, the groove size of elastic floor (such as PVC block floor tiles, etc.) is smaller than that of hard wood floor, and fine dust particles can easily block the already narrow groove groove, affecting the installation

Method used

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  • Mould pressing floor board and manufacturing method and mould thereof
  • Mould pressing floor board and manufacturing method and mould thereof
  • Mould pressing floor board and manufacturing method and mould thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] Such as figure 1 , figure 2 , image 3 As shown, a molded floor includes a surface composite layer 1 and a base material layer 9 stacked up and down, and a tongue and a tongue and groove are respectively provided on the opposite side walls, and one side of the base material layer 9 is provided with There is an upper extension 10 extending outwardly from the surface composite layer 1 along the upper surface of the base material layer 9, and on the opposite side, a Extended lower extension 11, the tongue is composed of a front tongue section 4 and a rear tongue section 21, wherein the front tongue section 4 is located on the upper extension 10 outside the surface composite layer 1 and the rear tongue section 21 On the upper extension part 10 below the surface composite layer 1, the tongue and groove is composed of a tongue and groove front section matched with the tongue front section 4 and a tongue and groove rear section matched with the tongue rear section 21, and t...

Embodiment 2

[0059] Such as Figure 4 As shown, the difference between this embodiment and Embodiment 1 is that the molded floor further includes an adhesive layer 22 disposed between the surface composite layer 1 and the base material layer 9 . Correspondingly, the manufacturing method of the molded floor further includes the step of setting an adhesive layer between the surface composite layer 1 and the base material layer 9 in step c. Other technical features are the same as those in Embodiment 1, and will not be repeated here.

[0060] In this embodiment, the surface composite layer 1 and the base material layer 9 are stacked up and down after molding respectively, and the lower surface of the surface composite layer 1 and / or the upper surface of the base material layer 9 are coated with an adhesive and cured to form a bond. Agent layer 22, so that it is firmly connected as a molded floor through the adhesive layer 22 between the surface composite layer 1 and the base material layer 9...

Embodiment 3

[0062] Such as Figure 5 , Figure 6 , Figure 7 As shown, the difference between this embodiment and Embodiment 1 or 2 is that the base material layer 9 is composed of the base material upper layer 2 and the base material lower layer 3, and the upper extension 10 is located on the side of the base material upper layer 2 Above, the lower extension 11 is located on the opposite side of the base material lower layer 3; the corresponding molded floor manufacturing method, in step b: molding the base material upper layer 2 with the upper extension 10 and the base material upper layer 2 with the lower extension 11, the base material lower layer 3, the base material upper layer 2 and the base material lower layer 3 are stacked up and down and bonded or molded to form the base material layer. Described composite negative plate 15 comprises the first negative plate 17 and the first male plate 16 that have the molded surface 20 that is used in relative cooperation, and described conc...

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PUM

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Abstract

The invention provides a mould pressing floor board and a manufacturing method and a mould thereof. The mould pressing floor board comprises a surface compound layer and a base material layer which are overlapped up and down, wherein an upper extension part and a lower extension part are respectively formed on two surfaces of the base material layer through the mould; next, the surface compound layer and the base material layer are mould-pressed after being overlapped; joint tongues are respectively formed on the upper extension part by using position and structure relationships after the overlapping of the surface compound layer and the base material layer; mortises matched with the joint tongues are formed between the upper side of the lower extension part and the lower side of the surface compound layer, so that the splicing between every two adjacent mould pressing floor boards is realized. By applying the mould pressing floor board and the manufacturing method and the mould thereof, the problems caused by floor board grooving can be avoided; in mould pressing, the raw material of the mould pressing floor board is high in utilization rate, so that the manufacturing cost of the floor board is reduced; moreover, the mould pressing floor board is high in shape precision and stable in dimension; the splicing between the mould pressing floor boards is tighter and more attractive; the problem that the installation of the mould pressing floor board is influenced due to mortise blockage is also solved.

Description

technical field [0001] The invention relates to the field of floor technology, in particular to a molded floor, a method for manufacturing the molded floor, and a mold for manufacturing the molded floor. Background technique [0002] In the floor covering industry, the earliest large-scale application is the hard wood floor produced and processed by slotting technology. However, wood floor is a large consumer of wood, and the wood resources available to humans are limited. Long-term damage to forests Restricted felling and soil erosion caused human beings to pay a heavy price. It has been the mission of the floor covering industry to find a substitute for solid wood flooring. With the development of technology, elastic floors such as polyvinyl chloride (PVC) floors, rubber floors, cork floors, wood-plastic floors, etc. have appeared. When manufacturing, the materials of these elastic floors are made into sheets according to their respective formula requirements, and then Mu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E04F15/02
Inventor 李登印
Owner 湖南恒益美环保建材有限公司
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