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A kind of sintering stripping type light-colored casting coating and preparation method thereof

A casting coating and peeling technology, which is applied to casting molding equipment, coatings, casting molds, etc., can solve the problems that limit the wide application of low-cost light-colored sintering peeling paints, the narrow range of sintering peeling properties, and the variable sintering temperature range of paints. Small and other problems, to achieve excellent sintering peeling performance, good sintering peeling performance, and avoid the effect of missing coating

Active Publication Date: 2016-11-02
广东省铸力铸材科技有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Chromite powder also has solid-phase self-sintering characteristics similar to zircon powder, and is not wetted by molten steel. It has a large high-temperature thermal conductivity, strong chilling ability, strong paint sintering peeling ability and anti-sand sticking ability, but the cost is still high. higher, still darker
[0006] In recent years, some progress has been made in the development and application of light-colored casting coatings that replace zircon powder coatings in China. Some units have begun to use light-colored refractory materials such as bauxite powder, quartz powder, mullite powder, and magnesia powder with low prices. Several low-cost alcohol-based light-colored sintered peel-off cast iron coatings for resin sand have been developed, but these coatings still have the following four problems: one is that the anti-sticking sand effect is generally poor, or the suspension stability is poor, and the coating is not stable in long-term storage and transportation. Precipitation is easy to occur during the process, and the coating brush marks are serious, which affects the surface quality of the casting; secondly, the sintering temperature range of the coating becomes smaller, and the coating of the same formula cannot be suitable for large castings (wall thickness) and small castings (thin wall) at the same time. , or cannot adapt to castings with high pouring temperature and low pouring temperature at the same time, and the sintering peelability adaptability range is narrow, which limits the wide application of these low-cost light-colored sintering peeling coatings; the third is the sintering flux used in some coatings (or called Crystal nucleating agent) is an expensive superfine pyroxene, lanthanum / strontium rare earth or nano-scale aluminum, zirconium, chromium and other ultrafine solid powder materials (such as patent CN101088660A "light-colored cast iron coating of high aluminum polycrystalline composite aggregate ”); Fourth, most paints still contain some graphite powder, and the color is still dark (light gray or gray)

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] In this embodiment, calculated in parts by mass, the composition of the coating is: 70 parts of zirconium-containing composite silicate mineral powder, 20 parts of bauxite powder, 6 parts of talc powder, 4 parts of ferric oxide powder, 3 parts of lithium-based rectorite powder, 3 parts of tap water, 2 parts of phenolic resin, 0.5 parts of rosin, 1 part of polyvinyl butyral, 0.1 part of calcium stearate, 10 parts of methanol and 45 parts of ethanol.

[0032] The preparation steps of the coating are:

[0033] (1) Add tap water and suspending agent to the batching tank A, fully stir and soak, activate for more than 24 hours, then add an appropriate amount of organic solvent to circulate the colloid mill for 2 to 3 minutes; or put a quantitative amount of tap water and suspending agent in the wheel Stir and roll for activation in the mill for more than 2 hours, and then let it stand for more than 24 hours, then add an appropriate amount of organic solvent to circulate the rubber...

Embodiment 2

[0039] In this embodiment, calculated in parts by mass, the composition of the coating is: 80 parts of zirconium-containing composite silicate mineral powder, 20 parts of zircon powder, 4 parts of lithium bentonite powder, 3 parts of tap water, 1 part of phenolic resin Parts, 1 part rosin, 0.5 parts polyvinyl butyral, 0.3 parts calcium stearate, 55 parts ethanol.

[0040] The preparation steps of the coating are the same as in Example 1.

[0041] In this embodiment, the paint is light white and has good sintering and peeling performance. When the large and medium-sized steel castings are produced, the area ratio of the coating automatically peeling off into pieces after cooling after opening the box is greater than 90%.

Embodiment 3

[0043] In this embodiment, calculated in parts by mass, the coating components are: 85 parts of zirconium-containing composite silicate mineral powder, 15 parts of bauxite powder, 5 parts of lithium-based attapulgite powder, 4 parts of tap water, phenolic aldehyde 3 parts of resin, 0.2 parts of rosin, 0.2 parts of polyvinyl butyral, 0.3 parts of calcium stearate, and 65 parts of methanol.

[0044] The preparation steps of the coating are the same as in Example 1.

[0045] In this embodiment, the coating is light white, and the sintering peeling performance is good. When the medium and small steel castings are produced, the area ratio of the coating automatically peeling off into pieces after cooling is more than 85%.

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Abstract

The invention discloses and provides a sintered strippable light-colored casting coating which is wide in application range, pollution-free, low in cost and good in sintering stripping performance and stability, and a preparation method thereof. The coating provided by the invention completely does not contain graphite powder; composite zirconium-containing silicate mineral powder is adopted as a main fireproof base material and a suspending agent, a bonding agent, a de-foaming agent and the like are added at the same time; the raw materials are low in price and sufficient in source; the coating is excellent in sintering stripping performance, sand bonding resistance and suspension stability, unlikely to generate deposits in long-term storage and transportation processes, low in production cost and free of environmental pollution, and can be used for producing various cast steel parts and various cast iron and non-ferrous cast parts; especially the sintering stripping performance of the coating is wide in adaptability and breaks through the limitation of narrow adaptation range of the sintering stripping performance ubiquitous in a conventional sintered strippable coating. The coating is applied in the technical field of casting coatings.

Description

Technical field [0001] The invention relates to a casting coating, in particular to a sintered peeling light-color alcohol-based casting coating and a preparation method thereof. Background technique [0002] Casting coating is a commonly used modeling material to prevent defects such as sand sticking and sand inclusion on the surface of castings, reduce surface roughness of castings, and reduce the workload of surface cleaning of castings. It has various technical effects and good comprehensive economic benefits. [0003] At present, common cast iron coatings in China generally use microcrystalline graphite powder and flake graphite powder as basic refractory materials. Graphite powder has high refractoriness and low price, which can effectively prevent sand sticking defects caused by metal infiltration. However, the graphite powder coating is black, which seriously pollutes the working environment and deteriorates working conditions during preparation and use; graphite powder wi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C3/00
Inventor 冯胜山谢树忠刘春晶张传波梁家豪高运华李方义徐幼喜
Owner 广东省铸力铸材科技有限公司
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