Device and method for out-of-roundness detection of urban rail vehicle wheels based on laser sensor

A laser sensor and detection method technology, applied in the direction of measuring device, optical device, wheel rim measurement/measurement, etc., can solve the problems of slow measurement response speed, low life of mechanical structure, difficult engineering implementation, etc., and achieve fast detection speed and easy operation Simple, large measuring range effect

Active Publication Date: 2016-03-02
NANJING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, this method uses contact measurement, which is not suitable for trains passing at high speed, and has problems such as slow measurement response speed, low mechanical structure life, and difficulty in engineering implementation.

Method used

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  • Device and method for out-of-roundness detection of urban rail vehicle wheels based on laser sensor
  • Device and method for out-of-roundness detection of urban rail vehicle wheels based on laser sensor
  • Device and method for out-of-roundness detection of urban rail vehicle wheels based on laser sensor

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0062] This embodiment is a device and method for detecting the out-of-roundness of urban rail vehicle wheels in which sensors are installed straight and vertically.

[0063] Such as Figure 5 As shown, the probes of n laser sensors are arranged along the direction of the rail and evenly distributed on the horizontal line, and the detection beams of each laser sensor are vertical to the rail.

[0064] The installation parameters of the laser sensor meet the following conditions: the number n of laser sensors is 28, the distance between adjacent laser sensors is 100mm, and the vertical distance from the installation point of the laser sensor to the rail is |y 1 | is 100mm. In this installation scheme, the distance measured by 6 or more sensors at the same time exceeds 2800mm, covering the case of the largest wheel diameter 840×3.14=2637.6mm, and can detect the entire circumference of the wheel tread, so as to obtain the coordinates of each sensor (x i ,y i ) (unit: mm) and i...

Embodiment 2

[0075] This embodiment is an urban rail vehicle wheel out-of-roundness detection device and method for which sensors are specified and installed.

[0076] Such as Figure 11 As shown, in order to avoid unnecessary waste caused by the invalid detection of the laser sensor when the wheel enters and exits in the case of straight vertical installation in embodiment 1, the four sensors at both ends are inclined inward at a certain angle.

[0077] The installation parameters of the laser sensor meet the following conditions: the number n of laser sensors is 28, the distance between adjacent laser sensors is 100mm, and the vertical distance from the installation point of the laser sensor to the rail is |y 1| is 100mm. In this installation scheme, the distance measured by 6 or more sensors at the same time exceeds 2800mm, covering the case of the largest wheel diameter 840×3.14=2637.6mm, and can detect the entire circumference of the wheel tread, so as to obtain the coordinates of ea...

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Abstract

The invention discloses a laser-sensor-based device and method for detecting the out-of-roundness of wheels of urban rail vehicles. The device comprises a central processing unit and a plurality of laser sensors, wherein the laser sensors are all connected with the central processing unit; steel rails in a detection zone deviate outwards, and guard rails are arranged on the inner sides of the steel rails in the detection zone; the laser sensors are arranged between the zone vacated in the deviation process of the steel rails and the guard rails, probes of the laser sensors are arranged in the direction of the steel rails and are all located below the wheels, and all the laser sensors and the circumferences of the wheels undergoing out-of-roundness measurement are in the same plane. According to the method, the multiple laser sensors are used and installed below the wheels according to a certain geometrical relationship, the sensors simultaneously detect the wheels to obtain detection points, diameters are obtained through the least square fit, then the diameters in the whole circumference of each wheel are segmented to obtain the average, and the minimum value is subtracted from the maximum value to obtain the out-of-roundness of each wheel. The laser-sensor-based device and method for detecting out-of-roundness of wheels of urban rail vehicles have the advantages of being high in speed and accuracy and large in diameter measurement range in the aspect of online non-contact measurement.

Description

technical field [0001] The invention relates to the field of railway wheel detection, in particular to a device and method for detecting out-of-roundness of urban rail vehicle wheels based on a laser sensor. Background technique [0002] During the operation of urban rail vehicles, there will be different degrees of wear and tear, which will affect the safe operation of the wheels, and the polygonal wheel tread caused by uneven wear is particularly important, which poses a serious threat to the safety of the train, making the locomotive The dynamic effect of the vehicle on the line and itself is greatly increased, and at the same time it will bring additional vibration and impact, reduce the critical speed of the rolling stock, and make the stability and comfort of the train worse. Therefore, the measurement of the out-of-roundness of the wheel tread is of great significance to the safe operation of the train. [0003] The detection methods of wheel roundness are mainly div...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B61K9/12G01B11/24
Inventor 邢宗义张永陈岳剑
Owner NANJING UNIV OF SCI & TECH
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