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Method for quickly determining ash content in sulfenamide vulcanization accelerator

A vulcanization accelerator, sulfenamide technology, applied in the direction of material resistance, etc., can solve the problems of environmental and operator hazards, high production costs, high rework costs, strict testing process, intuitive testing results, and operating costs. low effect

Active Publication Date: 2013-11-20
SHANDONG YANGGU HUATAI CHEM
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If unqualified, this batch of products will start from the ash content control point and be reworked in sequence according to the production process. The rework cost is high and the yield will be reduced.
In order to reduce substandard products, only increase the amount of washing water at the ash content control point, but after increasing the amount of washing water, the production cost will remain high due to the treatment of washing water
[0006] 2 High energy consumption: The power of the electric furnace used for carbonization in the method specified in GB / T11409 is at least 2kw, and the power of the high-temperature furnace used for burning is at least 4kw. From the constant weight of the crucible to the completion of the sample test, the electric furnace should work for at least 2 hours, and the high-temperature furnace should work for at least 5 hours
[0007] 3. High toxicity: the carbonization process removes volatile matter, and high-temperature furnace burning makes organic matter burn and volatilize, all of which produce a large amount of toxic and harmful smoke, which is very harmful to the environment and operators

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0047] A kind of quick determination method of ash content of sulfenamide vulcanization accelerator, comprises the steps:

[0048] (1) Measure the conductivity of deionized water with a conductivity meter, and obtain the conductivity C of deionized water at 25°C 1 1.22μs / cm;

[0049] (2) Weigh 2.5g of the vulcanization accelerator TBBS after press filtration in the production process, put it in a 100mL clean beaker, add 50mL of deionized water and stir evenly, then let it stand for 3min to prepare a sample solution, and then measure it with a conductivity meter Conductivity of the sample solution, obtain the conductivity C of the sample solution at 25°C 2 85.4μs / cm;

[0050] (3) Calculate the ash content in the sulfenamide vulcanization accelerator TBBS after press filtration in the production process according to the following formula, W=K 2 (C 2 -K 1 ×C 1 )×%;

[0051] Wherein, W is the mass percentage of ash in the sulfenamide vulcanization accelerator, C 1 is the c...

Embodiment 2

[0057] A kind of quick determination method of ash content of sulfenamide vulcanization accelerator, comprises the steps:

[0058] (1) Measure the conductivity of deionized water with a conductivity meter, and obtain the conductivity C of deionized water at 25°C 1 1.31μs / cm;

[0059] (2) Weigh 2.5g of the vulcanization accelerator MBS after pressure filtration during the production process, put it in a 100mL clean beaker, add 50mL of deionized water and stir evenly, then let it stand for 3min to prepare a sample solution, and then measure it with a conductivity meter Conductivity of the sample solution, obtain the conductivity C of the sample solution at 25°C 2 30.7μs / cm;

[0060] (3) Calculate the ash content in the sulfenamide vulcanization accelerator MBS after press filtration in the production process according to the following formula, W=K 2 (C 2 -K 1 ×C 1 )×%;

[0061] Wherein, W is the mass percentage of ash in the sulfenamide vulcanization accelerator, C 1 is ...

Embodiment 3

[0067] A kind of quick determination method of ash content of sulfenamide vulcanization accelerator, comprises the steps:

[0068] (1) Measure the conductivity of deionized water with a conductivity meter, and obtain the conductivity C of deionized water at 25°C 1 1.28μs / cm;

[0069] (2) Weigh 2g of the vulcanization accelerator DCBS finished product, put it in a 100mL clean beaker, add 60mL of deionized water, stir evenly, and let it stand for 3 minutes to prepare a sample solution, then measure the conductivity of the sample solution with a conductivity meter to obtain Conductivity C of sample solution at 25°C 2 78.2μs / cm;

[0070] (3) Calculate the ash content in the sulfenamide vulcanization accelerator DCBS after press filtration in the production process according to the following formula, W=K 2 (C 2 -K 1 ×C 1 )×%;

[0071] Wherein, W is the mass percentage of ash in the sulfenamide vulcanization accelerator, C 1 is the conductivity of deionized water at 25°C, un...

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Abstract

The invention relates to a method for quickly determining ash content in a sulfenamide vulcanization accelerator, the method comprises the following steps: using a conductivity meter to determine the conductivity of deionized water to obtain conductivity C1 of the deionized water at 25 DEG C, taking a sulfenamide accelerator sample, adding the sample into the deionized water, mixing evenly, then standing for 2min-10min to prepare a sample solution, and then using the conductivity meter to determine the conductivity of the sample solution to obtain conductivity C2 of the sample solution at 25 DEG C; and according to a formula W=K2(C2-K1*C1)*% to calculate the ash content in the sulfenamide vulcanization accelerator; the method for quickly determining the ash content in the sulfenamide vulcanization accelerator is simple and practicable and is convenient to operate, and the detection time is short; and through use of the method, the ash content determination of a single sample takes about 10 min, the ash content determination of batch sample takes about 5 min-8 min, compared with a method specified in national standard GB / T11409, the detection time is substantially shortened, the ash content being qualified or not can be quickly calculated only with the need of detection of the conductivity, a detection process is rigorous with a small error, and detection results are accurate and intuitive.

Description

technical field [0001] The invention relates to a quick determination method for ash content of a sulfenamide vulcanization accelerator, belonging to the technical field of rubber vulcanization accelerator analysis. Background technique [0002] Ash content is one of the important indicators of the quality of rubber additives. The national standards, industry standards or enterprise standards of most rubber additives use ash content as one of the technical requirements to be controlled. Ash refers to the inorganic matter obtained by calcining the remaining residue after the sample is burned under specified conditions, expressed in mass percent. The ash content of rubber additives is mostly soluble ash, which can be controlled by washing with water. [0003] At present, the determination of the ash content of sulfenamide vulcanization accelerators is carried out according to the method stipulated in GB / T11409, also known as the high-temperature ashing method. 2g~5g (accurat...

Claims

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Application Information

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IPC IPC(8): G01N27/06
Inventor 师利龙张新凤朱晓华孔素娟
Owner SHANDONG YANGGU HUATAI CHEM
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