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Method for assessing safety of pressure bearing apparatus after fire hazard

A technology for pressure equipment and safety assessment, applied in the investigation phase/state change, material defect testing, etc. Efficient, assessment-free effect

Active Publication Date: 2013-09-04
HEFEI GENERAL MACHINERY RES INST +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

API579’s suitability evaluation process for fire and pressure equipment is very complicated and does not conform to the national conditions of our country. On-the-spot sampling, and then test the samples in the laboratory, which not only damages the pressure-bearing equipment, but also cannot systematically study the influence of factors such as heat exposure temperature, heat exposure time, and cooling rate on the mechanical properties and microstructure of materials

Method used

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  • Method for assessing safety of pressure bearing apparatus after fire hazard
  • Method for assessing safety of pressure bearing apparatus after fire hazard
  • Method for assessing safety of pressure bearing apparatus after fire hazard

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] After a certain vertical pressure vessel made of Q345R has been fired, it is necessary to carry out post-fire safety assessment operations to determine whether they are suitable for continued service or downgraded use. Use at this time figure 1 The flow chart of the safety assessment method for fire-exposed pressure equipment is shown. First, the hardness and metallographic structure of the material used in the fire-fired pressure vessel are inspected on-site and the thermal simulation test is carried out with the same material to obtain the critical value of the hardness and metallographic structure of the Q345R material. Then carry out numerical comparison with the on-site inspection; then conduct macro inspection and non-destructive testing on the burnt pressure vessel, and then judge and calculate the safety assessment of the burnt pressure vessel to obtain the final result. The specific evaluation steps are as follows:

[0042] 1) On-site inspection of hardness an...

Embodiment 2

[0054] After a certain horizontal pressure vessel made of Q245R has been fired, it is necessary to carry out post-fire safety assessment operations to determine whether they are suitable for continued service or to be scrapped. Use at this time figure 1 The flow chart of the safety assessment method for fire-exposed pressure equipment is shown. First, the hardness and metallographic structure of the fire-fired pressure vessel made of Q245R are inspected on-site and the thermal simulation test is carried out with the same material to obtain the critical hardness and metallographic structure of the Q245R material. After the value is compared with the numerical value of the on-site inspection. The specific evaluation steps are as follows:

[0055] 1) On-site inspection of hardness and metallographic structure of pressure vessels that have been fired. Use the Leeb portable hardness tester to measure the hardness of different parts of the overfired pressure vessel, and at the sam...

Embodiment 3

[0059] After a certain vertical pressure vessel made of Q245R has been fired, it is necessary to carry out post-fire safety assessment operations to determine whether they are suitable for continued service or downgraded use. Use at this time figure 1 The flow chart of the safety assessment method for fire-exposed pressure-bearing equipment is shown. Firstly, the hardness and metallographic structure of the Q245R material are inspected on site and the thermal simulation test is carried out with the same material, and the hardness and metallographic structure of the Q245R material are obtained. Numerical comparison of on-site data; after that, the final result is obtained by macroscopic inspection and non-destructive testing of the burned pressure vessel, and then judgment and calculation of the safety assessment of the burned pressure vessel. The specific evaluation steps are as follows:

[0060] 1) On-site inspection of hardness and metallographic structure of pressure vesse...

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Abstract

The invention belongs to the field of the safety assessment of pressure bearing apparatuses, and concretely relates to a method for assessing the safety of a pressure bearing apparatus based on damage thermal stimulation. The method concretely comprises the following steps: carrying out onsite examination of the hardness and the metallographic phase; carrying out a thermal simulation experiment to obtain the hardness and the metallographic structure critical value; comparing the onsite examination measure values of the hardness and the metallographic phase with the metallographic structure critical value and a normal value, carrying out a next step if conditions are satisfied, and directly discarding if the conditions are not satisfied; carrying out macroscopic inspection and nondestructive detection: determining a standard exceeding defect, directly carrying out strength check if there is no standard exceeding defect, and carrying out fracture and fatigue evaluation if there is a standard exceeding defect; and determining an allowed work condition after the strength check and fracture and fatigue evaluation are qualified, afresh allowing the apparatus to run, and directly discarding or maintaining if the strength check and fracture and fatigue evaluation are unqualified. The method has a high evaluation efficiency, and can rapidly and effectively evaluate whether the pressure bearing apparatus subjected to the fire hazard can be used or not.

Description

technical field [0001] The invention belongs to the field of safety assessment of pressure equipment, and in particular relates to a safety assessment method for pressure equipment after fire based on damage thermal simulation. Background technique [0002] Pressure equipment is widely used in petrochemical, electric power, metallurgy, gas, aerospace and other pillar fields of the national economy. Pressure-bearing equipment generally faces the threat of high pressure, high temperature, low temperature, flammable, explosive, toxic and other media. Once leakage or explosion occurs, it is often accompanied by catastrophic accidents such as fire, explosion, poisoning, environmental pollution, and radioactive pollution. Social, economic, production and people's lives bring losses and harm, directly affecting social security. [0003] There are two main cases of overfire in pressure equipment, one is due to overheating caused by operating conditions and process fluctuations duri...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N25/12G01N25/72
Inventor 陈学东杨景标范志超艾志斌李蓉蓉王冰关卫和谢铁军郑炯
Owner HEFEI GENERAL MACHINERY RES INST
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