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Mortar for quickly repairing filling layer of slab ballastless track, and preparation method and use method of mortar

A ballastless track and filling layer technology, applied in the field of building materials, can solve the problems of no emergency repair materials and high material prices, achieve excellent durability and vibration fatigue resistance, increase compatibility, excellent temperature adaptability and constructability Effect

Active Publication Date: 2013-05-01
METALS & CHEM RES INST CHINA ACAD OF RAILWAY SCI +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The existing technology has achieved a good repair effect on the corner damage and small gaps of the mortar, but the material price is relatively high
In addition, there are no corresponding emergency repair materials for the large gaps between several or dozens of slabs and mortar caused by subgrade settlement or emergencies that require filling layer mortar to be poured again and resume traffic operation as soon as possible.

Method used

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  • Mortar for quickly repairing filling layer of slab ballastless track, and preparation method and use method of mortar
  • Mortar for quickly repairing filling layer of slab ballastless track, and preparation method and use method of mortar
  • Mortar for quickly repairing filling layer of slab ballastless track, and preparation method and use method of mortar

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Embodiment Construction

[0047] The present invention will be described below with reference to specific examples. Those skilled in the art can understand that these examples are only used to illustrate the present invention and do not limit the scope of the present invention in any way.

[0048] The experimental methods in the following examples are conventional methods unless otherwise specified. The reagent materials used in the following examples are all commercially available products unless otherwise specified.

[0049] The preparation process of the quick repair mortar for ballastless track filling layer according to the present invention is as follows:

[0050] ① Add polymer emulsion, water, defoamer, and water reducer to the mortar mixer in sequence, and stir at a slow speed. The stirring speed is 20-40rpm;

[0051] ② Add sand and stir at a medium speed, the stirring speed is 60-80rpm;

[0052] ③ Add cement, admixture, coagulation regulator, rheology modifier, and air-entraining agent in s...

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Abstract

The invention provides mortar for quickly repairing a filling layer of a slab ballastless track, and a preparation method and a use method of the mortar. The mortar for quickly repairing the filling layer of the slab ballastless track comprises the following raw materials in parts by mass: 0.95-0.99 parts of cement, 0.01-0.05 parts of an admixture, 0.35-1.4 parts of polymer emulsion, 1.5-2 parts of sand, 0-0.3 parts of water, 0.0004-0.01 parts of a defoaming agent, 0.0001-0.003 parts of a foaming agent, 0.0005-0.01 parts of an air-entraining agent, 0.001-0.005 parts of a thickening time control agent, 0-0.02 parts of a water reducing agent and 0-0.001 parts of a rheology modifier, wherein the cement is quick-hardening sulphoaluminate cement. The mortar can meet requirements of construction at different temperatures, and is high in hour strength and high in flowability; filling is full; the mortar is homogeneous and free from layering, segregation and bleeding; the mechanical properties and the durability are matched with the mortar of the original filling layer; in addition, a construction process is simple; the cost is low; and sources of the raw materials are not limited.

Description

technical field [0001] The invention belongs to the field of building materials, and in particular relates to a rapid repair mortar for a filling layer of a plate-type ballastless track and a preparation method and a use method thereof. Background technique [0002] The slab ballastless track is one of the main structural forms of the ballastless track of the high-speed railway. It is characterized by laying a concrete base on the subgrade, placing a prefabricated track slab on the base, leaving a gap of 3~5cm between the two, and pouring cement Emulsified asphalt mortar, after curing, forms a uniform filling cushion with both rigidity and elasticity. In the slab ballastless track structure, compared with the high-strength concrete track slab and concrete base, the cement emulsified asphalt mortar as the filling layer becomes the weak link in the structure. In recent years, slab ballastless track has been used in large-scale projects in my country. With the passage of opera...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/06C04B28/04
Inventor 李海燕邵丕彦吴韶亮贾恒琼刘子科王涛魏曌
Owner METALS & CHEM RES INST CHINA ACAD OF RAILWAY SCI
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