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Printing defect detection method based on flexible template registration

A technology of printing defects and flexible templates, which is applied in the direction of optical testing defects/defects, can solve the problems of poor tolerance of image geometric inconsistency, waste of product and human resources, and low production efficiency, so as to reduce the risk of waste leakage and improve detection Accuracy, effect of maintaining tolerance

Active Publication Date: 2015-09-23
石家庄印钞有限公司 +1
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AI Technical Summary

Problems solved by technology

In most cases, these inconsistencies in printed matter are within the allowable range of product quality, that is, they do not constitute defects
However, because the traditional template registration technology uses a rigid registration mode, the tolerance for geometric inconsistency of the image is weak, so a large number of false positives will inevitably be generated during the detection process, resulting in a huge waste of products and human resources, and resulting in low productivity

Method used

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  • Printing defect detection method based on flexible template registration
  • Printing defect detection method based on flexible template registration
  • Printing defect detection method based on flexible template registration

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Embodiment Construction

[0042] The present invention uses rigid registration for initial positioning, and for any pixel in the image to be registered after the rigid initial registration is completed, a corresponding pixel can be found near the same coordinates of the target image (standard image, template). Composition of pixel pairs, the similarity measure between them (the similarity measure of two objects refers to the degree of their proximity to each other in Euclidean space, the commonly used similarity measure calculation methods are Euclidean distance, correlation coefficient or information entropy, etc. ) is higher. The coordinate difference between each pixel pair is recorded. The overall similarity measure and coordinate difference degree of all pixel pairs are used as the optimization objective function:

[0043] C = -C similarity +C deformation ,

[0044] where C similarity is a similar energy term, C deformation is the deformation energy term;

[0045] The similarity measure u...

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Abstract

A printing defect detection method based on a flexible template registration comprising the following steps: adopting a rigid registration for initial positioning; using a training sample subjected to rigid initial registration as well as overall similarity measure and coordinate difference degree of all pixels of a standard image as an optimization goal to acquire a flexible registration image from the standard image to the training sample; obtaining a high-value image and a low-value image by studying a training sample set subjected to flexible registration; and finally determining whether the grayscale and / or the color of all images to be detected exceed(s) the value range of high and low template or not so as to obtain a defect image. The method can ensure the image detection accuracy while maintaining tolerance on destabilizing factors such as deformation, so that not only can be the misinformation probability of machine vision inspection reduced, but also the risk of leakage waste can be reduced, which is greatly conducive to improving the detection accuracy.

Description

technical field [0001] The invention relates to a printing defect detection method with low probability of false alarm and low risk of waste leakage, which belongs to the technical field of printing. Background technique [0002] Existing printing defect detection systems mainly use rigid template registration technology. This type of traditional method performs multi-level image search and positioning on the current image to be inspected, selects a specific image block as a search and positioning template image, and performs search and positioning through translation to determine the defect location. The advantages of this type of method are simple data processing and calculation, fast detection speed, and good detection sensitivity when the image is stable. However, potential unstable factors in the process of manufacturing and inspection of printed matter are unavoidable, and these factors will lead to free geometric deformation of the image. Instability factors mainly ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01N21/88
Inventor 李汉忠孟文喜曲少华孙晓刚魏君张鹏冀贾可张亮张健文心澈王曦范福宇曹保华
Owner 石家庄印钞有限公司
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