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Method for processing integral concave mould of universal joint

A processing method and universal joint technology, applied in the field of mold processing, can solve the problems of large internal stress, shortening the service life of the mold, long mold processing cycle, etc., and achieve the simple and easy processing method, convenient mold loading and mold replacement , the effect of improving the service life

Active Publication Date: 2012-07-04
JIANGSU SUNWAY PRECISION FORGING
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the prior art, there are mainly two processing methods for the molds used to prepare universal joints: one is that the special-shaped inner cavity size of the concave mold can only be completed after reprocessing after the outer mold and the inner mold are pressurized; The disadvantage is that the mold processing cycle is long, and the outer mold cannot be reused. Once the inner mold cannot be used, both the outer mold and the inner mold are scrapped, so the material waste is serious and cannot meet the requirements of mass production.
The second is the inner mold processing method of the concave mold, heat treatment after rough milling the special-shaped inner cavity, and then fine milling the inner cavity; the inner mold produced by this method has a large difference in diameter between the irregular shape of the inner cavity and the circular part , during heat treatment, the stress changes of the special-shaped and circular parts are different, and a large internal stress will be formed at the connection of the two parts, which cannot be removed during the subsequent finishing milling process, causing the mold to easily appear during use. Transverse cracks greatly shorten the service life of the mold

Method used

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  • Method for processing integral concave mould of universal joint
  • Method for processing integral concave mould of universal joint
  • Method for processing integral concave mould of universal joint

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Embodiment 1

[0034] see Figure 1~5 As shown, taking the processing process of the reverse extrusion die of the GI8738 three-column grooved shell as an example, the processing method is:

[0035] (1) Processing of the outer mold:

[0036] 1) Saw material: For the saw material of large circle 1 and middle circle 2, choose die steel of φ290 and φ285mm, the material grade is H13, and the height is 170mm;

[0037] 2) Rough turning; the diameter of the outer circle of the large circle and the middle circle is φ180mm, and the height is 162mm;

[0038] 3) Heat treatment: Put the big circle into a vacuum furnace and heat it to 550°C, keep it warm for 40 minutes, continue to heat it to 850°C and keep it warm for 60 minutes, continue to heat it to 1060°C and keep it warm for 75 minutes, take the big circle out of the heating chamber, put it Cool in the oil pool for 10 to 12 minutes, then temper, and temper three times in the well tempering furnace; heat to 620°C for 120 to 180 minutes each time, a...

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Abstract

The invention discloses a method for processing an integral concave mould of a universal joint. The method comprises the following steps: (1) processing an external mould: sawing materials, roughly turning a big circle and a middle circle of the external mould, thermally treating, finely turning and grinding before pressing, thermally pressing the big circle and the middle circle, finely turning an inner hole and grinding the inner hole; (2) processing an internal mould: sawing materials, roughly turning, thermally treating, finely turning, flatly grinding, roughly milling an inner chamber and finely milling the inner chamber; and (3) cold-pressing the processed external mould and internal mould, wherein 0.3-0.5% interference fit of the outer diameter of the internal mould is adopted between the internal and external moulds, thereby obtaining the integral concave mould of the universal joint. The invention discloses a new method for processing the integral concave mould of the universal joint. The integral concave mould of the universal joint processed according to the method is high in size precision, has convenience in assembling and exchanging and has a positive practical significance.

Description

technical field [0001] The invention relates to a processing method of a mold, in particular to a processing method of an integral concave mold of a universal joint. Background technique [0002] At present, among the constant velocity universal joint products in automobile gearboxes, most of them are products with irregular shapes and inner cavities. Life and processing cycle. [0003] In the prior art, there are mainly the following two processing methods for the molds used to prepare universal joints: one is that the special-shaped inner cavity size of the concave mold can only be completed after reprocessing after the outer mold and the inner mold are pressurized; The disadvantage is that the mold processing cycle is long, and the outer mold cannot be reused. Once the inner mold cannot be used, both the outer mold and the inner mold are scrapped, so the material waste is serious and cannot meet the requirements of mass production. The second is the inner mold processin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/24
Inventor 张骏朱开勇卢刚宗健
Owner JIANGSU SUNWAY PRECISION FORGING
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