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Method for preparing base material of composite floor by adopting corn straw skins

A technology of corn stalks and composite flooring, which is applied in the pretreatment of molding materials, household components, manufacturing tools, etc., can solve the problems of shortage of raw materials, low expansion rate of water absorption thickness, low internal bonding strength, etc., to reduce production costs and solve The effect of raw material shortages

Inactive Publication Date: 2014-07-02
NORTHEAST FORESTRY UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The present invention aims to solve the problems of low internal bonding strength, low static bending strength, low elastic modulus, and low water-absorbing thickness expansion rate of the existing micron-sized long flake shaving light-weight wood-based panels, and provides a method prepared by using corn straw husks. Laminate Flooring Substrate Method
[0006] Advantages of the present invention: 1. The present invention uses corn stalks as raw materials to prepare composite floor substrates, and rationally utilizes waste agricultural residue resources, which not only reduces the preparation cost of composite floor substrates, but also solves the problem of shortage of raw materials; 2. , The density of the composite floor substrate prepared by the present invention is 0.8g / cm 3 ~1.0g / cm 3 , The static bending strength is 26.25MPa~38.49MPa, the bending elastic modulus is 2423.37MPa~2981.97MPa, the internal bonding strength is 0.85MPa~1.31MPa, and the water absorption thickness expansion rate is 8.37%~15.33%, so all performance indicators are in line with Performance indicators of floor substrates

Method used

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Experimental program
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specific Embodiment approach 1

[0007] Specific implementation mode 1: This implementation mode is a method for preparing a composite floor substrate by using corn stalks, which is specifically completed according to the following steps:

[0008] 1. Separation of husks and husks: firstly, the corn stalks are preliminarily separated from the husks and husks to obtain the corn stalk husk raw materials, and then the obtained corn stalk husk raw materials are mechanically crushed, and the selected mesh size is 10-60 mesh, and the moisture content is 8%~ 15% of the primary crushed material is used for later use, and then the primary crushed material is dried at a temperature of 97°C to 103°C until the moisture content is 2% to 4%. Separation of husks, and finally, the corn stalk husk scraps obtained by step-by-step screening and winnowing technology are mixed evenly to form corn stalk husk scraps; 2. Glue spraying and mixing: first mix the modified isocyanate glue with a mass concentration of 15%~ 25% ammonium ch...

specific Embodiment approach 2

[0024] Embodiment 2: The difference between this embodiment and Embodiment 1 is that the corn stalks described in step 1 are mature corn stalks that have been aged for 4-8 months in an air-dried state. Others are the same as in the first embodiment.

specific Embodiment approach 3

[0025] Embodiment 3: The difference between this embodiment and Embodiment 1 or 2 is that the modified isocyanate glue described in step 2 is composed of 50-90 parts of modified urea-formaldehyde glue and 10-50 parts of isocyanate glue. mixed; the modified urea-formaldehyde glue is formed by mixing urea and formaldehyde in a mass ratio of 1:(1-1.5), and the solid content of the modified urea-formaldehyde glue is 55%-60%; the isocyanate glue The solid content is 80% to 90%. Others are the same as in the first or second embodiment.

[0026] The isocyanate adhesive contains a very strong active group isocyanate (-NCO), which can react with components with hydroxyl groups such as corn stalk husk cellulose to produce bonds with high strength and good stability to acids, alkalis and water. . The addition of urea-formaldehyde glue, because it has a larger amount of liquid glue at the same solid content, can reduce the amount of isocyanate glue. Less, uneven sizing, difficult to co...

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Abstract

The invention discloses a method for preparing a base material of a composite floor by adopting corn straw skins, relating to the method for preparing the base material of the composite floor. The invention aims to solve the problems of low internal bonding strength, low static bending intensity, low elasticity modulus and low water absorption thickness expansion rate existing in the prior art for preparing micron order long flakes light artificial board. The method comprises the following steps of: performing preliminary skin-flesh separation on corn straws, then performing mechanical crushing and screening, and performing the skin-flesh separation again by using a stepped screening winnowing technology to obtain crushed aggregates of the corn straw skins; uniformly spraying a modified isocyanate adhesive to the crushed aggregates of the corn straw skins, and paving the crushed aggregates into plate blanks with the same thickness; performing pre-pressing treatment on the plate blanks, then performing hot-pressing on the prepressed plate blanks to obtain corn straw skin plates, and finally obtaining the base material of the composite floor after aging treatment. The method is mainly applied to the preparation of the base material of the composite floor by adopting the corn straw skins.

Description

technical field [0001] The invention relates to a preparation method of a composite floor base material. Background technique [0002] my country is a country that is relatively short of timber resources in the world. The forest coverage rate is only equivalent to 3 / 5 of the world's average level, and the per capita forest area is less than 1 / 4 of the world's average level. With the continuous increase of wood consumption, the contradiction between supply and demand has become increasingly prominent. The main source of the existing composite floor substrate is wood. Although wood is a renewable resource, due to the long growth cycle, the source of wood is seriously restricted. Therefore, the consumption of wood continues to increase. At the same time, the price of wood is rising year by year. Moreover, such a large amount of wood consumption will inevitably destroy more forests; and my country is a large agricultural country, with more than 700 million tons of crop straw alo...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B27M3/04B27N1/02
Inventor 张显权卢杰张红杰
Owner NORTHEAST FORESTRY UNIVERSITY
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