Slab manufacture quality monitoring pre-warning system package device

Abstract

The invention discloses a slab manufacture quality monitoring pre-warning system package device, and relates to the technical field of quality monitoring pre-warning. The device comprises a database unit, as well as a data collection unit and a pre-warning report unit which are connected with the database unit, wherein the data collection unit is used for collecting each quality monitoring parameter in a slab producing process, and transmitting the quality monitoring parameter to the database unit; and the database unit is used for determining whether the quality monitoring parameter exceeds the threshold of a standard design parameter, and transmitting the quality monitoring parameter to the pre-warning report unit if the quality monitoring parameter exceeds the threshold of the standard design parameter. By utilizing the device, real-time dynamic monitoring of the slab manufacture process and timely quality pre-warning are realized for the first time in the slab precise manufacture industry, critical data can be reviewed, regenerated and re-derived by adopting an Internet of things technology, and powerful assurance is provided to slab construction and operation maintenance, thus the device has significant meanings in assuring high-speed rail quality, constructing digital railways and improving the railway operation intelligent level.

Description

technical field [0001] The invention relates to the technical field of quality monitoring and early warning, in particular to a complete set of device for track slab manufacturing quality monitoring and early warning system. Background technique [0002] Track slabs are reinforced concrete slabs used to carry rails in high-speed railways. According to their structural characteristics and processes, they can be divided into three types: CRTS I, CRTS II, and CRTS III. Among them, CRTS I type and CRTS III type plates are the most widely used in China and have the highest market share. Ballastless track slabs for high-speed railways have high requirements for precision in every link from design and manufacture to installation and laying, and have the characteristics of precision design, precision manufacturing, precision inspection, and precision installation. [0003] Since the strictness and precision of track slab manufacturing and quality inspection directly affect the qual...

AI Technical Summary

Problems solved by technology

[0003] Since the strictness and precision of track slab manufacturing and quality inspection directly affect the quality of track slabs and affect the safety of high-speed train operation, at present, in the production of track slabs, it is impossible to effectively collect, transmit and monitor the production of track slabs in real time The quality data of each process in the process cannot automatically compare the quality data with the design, manufacturing, and acceptance standard data. Therefore, there is a lack of effective quality early warning means, which leads to the inability to monitor the quality in time during a certain process of track slab production. problems and solve them, resulting in hidden dangers to the quality and safety of track slabs

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