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Polycrystalline silicon ingot ripping method

A technology for polycrystalline silicon ingots and polycrystalline silicon, which is applied to fine working devices, stone processing equipment, manufacturing tools, etc., can solve the problems of low cutting efficiency, high energy consumption, and high pollution, and achieve the effect of improving production efficiency and reducing manufacturing costs.

Active Publication Date: 2012-08-08
YINGLI ENERGY CHINA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the traditional polysilicon ingot breaking process, the ingot breaking machine usually uses a steel wire carrying mortar to cut the ingot. Since the main body of the ingot cutting is silicon carbide in the mortar (a mixture of suspension and silicon carbide), silicon carbide must be added to Guarantee the quality of broken ingots, but high energy consumption and high pollution during the production of silicon carbide
In addition, the traditional ingot breaking process takes into account the traditional steel wire cutting ability, the table speed is usually controlled at 600-800um / min, and the return rate is controlled at about 90-95%, so the cutting efficiency is relatively low

Method used

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  • Polycrystalline silicon ingot ripping method
  • Polycrystalline silicon ingot ripping method
  • Polycrystalline silicon ingot ripping method

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Embodiment Construction

[0024] Explanation of related terms:

[0025] Diamond steel wire: A layer of nickel is electroplated on the ordinary steel wire, and then diamond particles are electroplated on the nickel. It belongs to the fixed type wire cutting consumables. Compared with the previous free type, the cutting ability is greatly enhanced.

[0026] Broken ingot: Divide a whole polysilicon ingot into several small silicon blocks (16 or 25 pieces).

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

[0028] The invention provides...

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Abstract

The invention discloses a polycrystalline silicon ingot ripping method, which comprises the following steps of: 1, pouring cooling liquid into a slurry tank and adhering a polycrystalline silicon ingot onto a tray; 2, mounting a diamond steel wire on an unwinding shaft on a workbench to form a wire net by wire laying at a low tension value, and performing wire laying at a high tension value after a high wire level and a lower wire level are set; 3, assembling the tray with the fixed polycrystalline silicon ingot into a machine, adjusting the position of the tray to ensure that the cut thicknesses of off cut on the four sides are equal, lowering the workbench down, allowing the bottom wire net to suspend at a position which is 1mm away from the highest point on the surface of the silicon ingot, and setting the position as a null position; and 4, closing all sliding doors and setting cutting parameters for cutting, wherein the cutting parameters comprise a workbench speed, a linear speed, flow, tension and a wire returning rate. In the embodiment of the invention, the diamond steel wire is adopted, so that the production efficiency of an ingot ripping process is improved, and manufacturing cost in the process is reduced.

Description

technical field [0001] The invention relates to the field of solar cell panel processing technology, more specifically, to a polycrystalline silicon ingot breaking method. Background technique [0002] In the traditional polysilicon ingot breaking process, the ingot breaking machine usually uses a steel wire carrying mortar to cut the ingot. Since the main body of the ingot cutting is silicon carbide in the mortar (a mixture of suspension and silicon carbide), silicon carbide must be added to The quality of broken ingots is guaranteed, but the production of silicon carbide consumes a lot of energy and causes high pollution. In addition, the traditional ingot breaking process takes into account the traditional steel wire cutting ability, the table speed is usually controlled at 600-800um / min, and the return rate is controlled at about 90-95%, so the cutting efficiency is relatively low. In order to increase the cutting speed and avoid the high energy consumption and high pol...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28D5/04
Inventor 张晓方高文宽王宏刚任军海
Owner YINGLI ENERGY CHINA
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