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Marine engineering large thick steel plate submerged arc welding process method in low-temperature environment

A process method, marine engineering technology, applied in arc welding equipment, welding media, manufacturing tools, etc., can solve problems such as increasing production costs, and achieve the effect of reducing labor intensity, reducing costs, huge economic and social benefits

Inactive Publication Date: 2010-11-10
PENGLAI JUTAL OFFSHORE ENG HEAVY IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to solve the problem that the existing large thick steel plate weld seam needs to carry out post-weld heat treatment to cause the production cost to increase, and to provide a kind of process method suitable for submerged arc welding of large thick steel plate in low temperature environment ocean engineering. , welding materials, using reasonable welding specifications, strictly controlling the welding process, no need for post-weld heat treatment, to obtain welded joints with excellent performance, passed the CTOD test at -30 °C, and obtained good test results. Working temperature at -30 °C The above 35-77mm E36 grade thick plate can completely adopt this process, eliminating the need for post-weld heat treatment on the weld, improving production efficiency and saving production costs

Method used

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  • Marine engineering large thick steel plate submerged arc welding process method in low-temperature environment
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  • Marine engineering large thick steel plate submerged arc welding process method in low-temperature environment

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Embodiment

[0024] Embodiment: refer to attached Figure 1-Figure 5 In this process, the base material is 70mm thick E36 steel plate, X-type and K-type grooves are selected for welding, carbon dioxide gas shielded welding is used for backing, and submerged arc automatic welding is used for filling and covering. Stop after reaching two-thirds of the thickness of the large groove, carry out back cleaning and start welding on the other side, complete the small groove weld, and then complete the welding of the large groove surface; strictly control the interlayer temperature of the welding during the welding process , Strictly control welding voltage, current, welding speed and other parameters to obtain appropriate heat input.

[0025] The welding materials are LW-81Ni and Lincoln L-S3 (8500) produced by Lincoln Company of the United States, and the welding machine adopts the single-wire submerged arc welding machine of Lincoln Company of the United States. The welding consumables use flux-...

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Abstract

The invention belongs to the field of welding, in particular to a process method applicable to marine engineering large thick steel plate submerged arc welding in low-temperature environment, which comprises a welding method, welding material selection, a welding order, a welding process and the selection and control of various welding process parameters. The method renders with carbon dioxide gas protection welding, and fills and faces through an automatic submerged arc welding; stops welding when the welding reaches more than two thirds of the thickness of a large groove during the welding process, clears chips on the back side and completes the welding of the other side; finally completes the welding of the first side; strictly controls all relevant process parameters of the welding during the welding process, and solves the problems of poorer anti-crack toughness of welding seams and heat affected zones caused by too high cooling speed of the welding seams and too high temperature; can ensure good anti-crack toughness of a welding seam connector without heat treatment after welding; and can meet the requirements of welding of an E36 plate with the thickness of 35 to 77mm under the working environment at the temperature of above -30DEG C, simplifies the production process, shortens the production cycle and reduces the cost.

Description

Technical field: [0001] The invention belongs to the field of welding, and in particular relates to a submerged-arc welding process for large-thick steel plates in marine engineering in low-temperature environments. Background technique: [0002] At present, with the continuous development of offshore oil development to cold seas and deep seas, the application of domestic E36 thick steel plates in the offshore shipbuilding industry is becoming more and more widely used, and the applicable temperature for welding products is also getting lower and lower. Traditional thick plate welding During the process, welded joints tend to generate more residual stress, which affects the performance of the weld. In order to eliminate the residual stress after welding, the common process is to perform post-weld heat treatment on the weld, but post-weld heat treatment consumes a lot of manpower and material resources, and the construction period is long. , high cost; according to the standa...

Claims

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Application Information

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IPC IPC(8): B23K9/02B23K9/16B23K9/18B23K9/095B23K9/235B23K35/00
Inventor 程尚华宋顺樊铭林贾晓燕高卫东王新昌
Owner PENGLAI JUTAL OFFSHORE ENG HEAVY IND CO LTD
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