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Dry type transformer and manufacturing method thereof

A technology of dry-type transformers and manufacturing methods, applied in the direction of inductance/transformer/magnet manufacturing, coil manufacturing, transformer/inductor coil/winding/connection, etc., which can solve production environment and air pollution, waste of human resources, waste of raw materials, etc. problems, to achieve the effect of reducing equipment and site investment, reducing harmful gases, and simple processing

Inactive Publication Date: 2010-09-29
CHANGZHOU LIANLI AUTOMATION TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The process takes about 40 hours and is inefficient; the investment in dipping equipment is about 400,000 yuan, the investment in equipment installation is about 100,000 yuan, and the investment in resin paint is about 250,000 yuan, which takes up a lot of funds; the required site area is 120m2, which takes up production The site is large; when the coil is dipped in paint and enters the drying room, the resin paint drips on the ground, which affects the sanitation of the production site; the volatile matter of the resin paint is mainly styrene, which causes production environment and air pollution; three times of baking consume a lot of energy; After baking, there are many cured resin paints dripping into the drying room. On the one hand, raw materials are wasted, and on the other hand, the environment is polluted after being discarded; the process requires continuous work, and at least 6 staff members are required to take turns to operate, resulting in a waste of human resources; Since the vacuum pressure impregnation equipment is a pressure vessel, there are potential safety hazards

Method used

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Examples

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Effect test

Embodiment Construction

[0018] The manufacturing method of a kind of dry-type transformer of the present invention, the NOMEX paper or glass cloth that adopts in the manufacturing method have insulating varnish, the production process of described NOMEX paper and glass cloth is as follows: by mechanical device NOMEX paper, glass cloth The surface of the cloth is evenly coated with insulating varnish, and the surface of the insulating varnish is dried by the heating device on the mechanical device. The mechanical device is a painting machine, and the insulating varnish is mixed by resin varnish and curing agent. , and then wind the NOMEX paper or glass cloth into roll material, put the roll material into the drying room and heat it to 100°C and keep it warm for a certain period of time. After the insulating paint is cured, it is convenient for subsequent processing operations and can effectively prevent dust from adhering to the insulating paint.

[0019] Then use the processed NOMEX paper to wrap the...

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PUM

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Abstract

The invention belongs to the field of a transformer device, in particular to the improvement technology of the dry type transformer. The invention discloses a manufacturing method for the dry type transformer. processing a lead wire, an insulating tube and an insulating end ring by an NOMEX paper with insulated paint or glass cloth, and then winding them into a transformer; the manufacturing method is simple for processing, is convenient for the operation of work personnel and can effectively prevent dust from being cohered on the surface of the coil; respective to the productive technology of the existing vacuum pressure dipping paint, bigger device and area investment can be saved, thus reducing the pollution on the production environment and the influence of the insulating paint dropping on the production occasions in the carrying process; in addition, a pressure vessel is not needed in the production process; the safety loophole of the devices does not exist; and multiple-heating baking is saved in the production process, thus saving a mass of energy.

Description

technical field [0001] The invention belongs to the field of transformer equipment, and in particular relates to an improvement technology of a dry-type transformer. Background technique [0002] At present, the known insulation treatment process of impregnated dry-type transformer coils is vacuum pressure impregnation (commonly known as VPI process) using solvent-free resin varnish. The process is as follows: compress the wound coil with a compression tool, place it in an oven, raise the temperature to 120°C, keep it warm for 4 hours, take out the coil, cool it to 100°C naturally, wash the coil with dry air, and then use silicon Grease (silicone oil) to smear the leading thread, continue to cool to 40-60 ℃ for later use; open the paint storage tank to stir, and gradually vacuum the paint storage tank to 0.08Mpa (normal atmospheric pressure), keep the vacuum for 0.5 hours, stop stirring, and release the vacuum; Lift the preheated and cleaned coil into the opened paint dippi...

Claims

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Application Information

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IPC IPC(8): H01F41/00H01F41/12H01F27/28H01F27/32
Inventor 周金平蒋卫民
Owner CHANGZHOU LIANLI AUTOMATION TECH
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