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Manufacturing process of hollow glass round-hole bricks

A manufacturing process, hollow glass technology, applied in glass manufacturing equipment, manufacturing tools, glass pressing, etc., can solve the problems of large manual drilling errors, low yield, low output, etc., to save time, simplify production process, The effect of reducing production costs

Inactive Publication Date: 2010-09-08
德州振华装饰玻璃有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In order to overcome the deficiencies of the prior art, the present invention provides a hollow glass block round-hole brick manufacturing process to solve the problems of existing finished product drilling, due to large manual drilling errors, low yield, unsightly appearance, low output, and high cost. At the same time meet the diverse needs of the market

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0011] Taking the production of 190x190x80 round-hole bricks in a single shift (8 hours) as an example, the mold drawings are designed according to the requirements in the early stage, and the molds are processed according to the drawings. The specific manufacturing process:

[0012] 1. Mold modification: 10 1980 mold frames and mold bottoms are required, and the mold molding process is carried out on the mold frames and mold bottoms according to the drawings, and the required size and shape are processed.

[0013] 2. Pressing: First prepare the mold, then install it according to the process drawing, and press it after matching the mold frame and mold bottom.

[0014] 3. Annealing: During annealing, the maximum temperature of the annealing furnace is about 550 degrees, and there is a certain space and distance between bricks. The temperature of the round hole brick is about 120 degrees when it comes out of the oven.

[0015] 4. Packaging: After the quality inspectors pass the...

Embodiment 2

[0017] Taking a single shift (8 hours) to produce a block of 6″×8″×3″ round-hole bricks as an example, the mold drawings were revised according to the requirements in the early stage, and the processing was carried out according to the drawings. The specific manufacturing process:

[0018] 1. Mold transformation: Our company has a special-shaped brick production line, and the existing equipment can meet the conditions for producing special-shaped bricks. 10 pieces of 483 mold frames and mold bottoms are required, and the mold structure design is carried out on the mold frames and mold bottoms according to the drawings, and then they are processed outside to process the required size and shape.

[0019] 2. Pressing: First prepare the mold, then install it according to the process drawing, and press it after matching the mold frame and mold bottom.

[0020] 3. Annealing: During annealing, the maximum temperature of the annealing furnace is about 550 degrees, and there is a certa...

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Abstract

A manufacturing process of hollow glass round-hole bricks relates to a manufacturing method of building decoration materials. The invention is characterized by adopting the automatic process flow, precisely drawing mold drawings for different round holes, drilling holes and remaking and adjusting the molds according to the drawings. The manufacturing process mainly comprises the following working procedures: mold developing, pressing, molding by fusion welding, annealing and finished product forming. The invention greatly reduces the labor intensity of workers, improves the yield of the round-hole bricks by about 5-6 times, saves a lot of time compared with manual perforating, lowers the production cost and avoids the problems of irregularity of round holes on the glass bricks, burrs and the like in the process of manual manufacturing, thereby improving the product quality.

Description

technical field [0001] The invention relates to a manufacturing method of a novel decorative material. Background technique [0002] As a new type of glass brick product in the glass brick industry, the round hole brick is mainly produced on-line. Compared with the finished product processing and punching, the finished product rate is high and it is green and environmentally friendly. At present, the production process used to manufacture hollow glass bricks and round hole bricks usually adopts manual drilling, which has large drilling errors, is not beautiful, has low yield, low output, and high production costs. Contents of the invention [0003] In order to overcome the deficiencies of the prior art, the present invention provides a hollow glass block round-hole brick manufacturing process to solve the problems of existing finished product drilling, due to large manual drilling errors, low yield, unsightly appearance, low output, and high cost. At the same time to meet...

Claims

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Application Information

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IPC IPC(8): E04F13/15C03B11/00C03B25/00C03B23/24
Inventor 孙国庆段海廷张满营刘景柱李晓东董国竹李秀松
Owner 德州振华装饰玻璃有限公司
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