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Production method of car trunk carpet

A production method and technology for luggage, applied in chemical instruments and methods, special positions of vehicles, layered products, etc., can solve the problems of large shrinkage deformation, inability to meet, and high prices, and achieve weight reduction, manufacturing cost savings, rigidity high effect

Inactive Publication Date: 2010-03-03
WUXI GISSING AUTO ACOUSTIC PARTS TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Most of the existing luggage carpets are molded with wood powder boards after spraying glue, and the disadvantages are

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] Embodiment 1: The production process steps of X7 trunk carpet are as follows:

[0017] Product specification: L1120×W1050mm

[0018] 1. Blanket punching: adopt the automatic feeding method of the cutting machine to punch the PET blanket, the cutting time is 0.2-0.4s, and the rising time is 1s (when the PET blanket is not cut, increase the cutting time and adjust the time range : <0.01s);

[0019] 2. Glue spraying and lamination: After spraying the PET surface blanket and PP hollow board with glue, use a laminating machine to press and form. The forming time during pressing: 5-10s, and the forming pressure: 4-7MPa;

[0020] 3. Cotton pad riveting: the complex shape of PET pad cotton is installed by riveting, the welding time is 1-2s, and the cooling time is 1s;

[0021] 4. Attachment installation: After the attachment is installed, it becomes a finished product.

[0022] 5. Inspection: smooth surface, no damage, chromatic aberration, stain, no cracks or cracks on the ...

Embodiment 2

[0032] Embodiment 2: The production process steps of W2 trunk carpet are as follows:

[0033] Product specification: L1200×W950mm

[0034] 1. Blanket punching: adopt the automatic feeding method of the cutting machine to punch the PET blanket, the cutting time is 0.3-0.5s, and the rising time is 1s (when the PET blanket is not cut, increase the cutting time and adjust the time range : <0.01s);

[0035] 2. Glue spraying and lamination: After spraying glue on the PET surface blanket and PP hollow board, use a laminating machine to press and form. The forming time during pressing: 10-15s, and the forming pressure: 5.5-8MPa;

[0036] 3. Cotton pad riveting: the pad cotton with complex shape is installed by riveting, the welding time is 1-2s, and the cooling time is 1s;

[0037] 4. Attachment installation: After the attachment is installed, it becomes a finished product.

[0038] 5. Inspection: smooth surface, no damage, chromatic aberration, stain, no cracks or cracks on the pr...

Embodiment 3

[0039] Embodiment 3: The production process steps of L11K trunk carpet are as follows:

[0040] Product specification: L1200×W950mm

[0041] 1. Blanket punching: adopt the automatic feeding method of cutting machine for punching, the cutting time is 0.2-0.4s, the rising time is 1.5s (when the surface blanket is not cut, increase the cutting time, adjust the time range: <0.01s );

[0042] 2. Surface blanket sewing: Sewing and wrapping the punched surface blanket;

[0043] 3. Glue spraying and lamination: After spraying glue on the surface blanket and PP hollow board, use a laminating machine to press and form. The forming time during pressing: 10-15s, and the forming pressure: 4-7MPa;

[0044] 4. Attachment installation: After the attachment is installed, it is a finished product;

[0045] 5. Inspection: smooth surface, no damage, chromatic aberration, stain, no cracks or cracks on the product, and correct and firm installation of accessories without missing installation. A...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a production method of a car trunk carpet, which belongs to the technical field of car interiors. The production method mainly comprises the steps of selecting a PP hollow plate as a substrate of the trunk carpet, carrying out punching molding on a PET surface carpet, spraying an adhesive for bonding the PET surface carpet and the PP hollow plate, mounting accessories andcarrying out the inspection for forming a finished product. The production method solves the performance indexes of lightweight, small deformation and the like of the trunk carpet assembly, achieves the level 3 of the international leading level, greatly reduces the weight of the trunk carpet, and meets the requirements on the lightweight design of a whole car; a combined fixture adopted when spraying the adhesive and bonding in the procedure has the advantages of accurate positioning, convenient operation, realization of molding flow-line production and stable technology; the riveting way isadopted for mounting pad cotton with the complex shape, compared with the traditional hot-melt adhesive bonding way, the technology is simple and more environment-friendly; no semi-finished product isheaped during the process, thereby saving the manufacturing cost; and the whole production process of the product does not produce harmful substances, thereby belonging to environment-friendly products.

Description

technical field [0001] The invention relates to a production method of a car trunk carpet, specifically for being installed in the car trunk to play the role of practicality (can put things) and beauty, and belongs to the technical field of car interior parts. Background technique [0002] Automotive interior parts are generally installed on the top of the car, the trunk, and the cab to play the role of heat insulation, sound insulation, aesthetics and practicality. In the era of more and more pursuit of high performance, environmental protection, energy saving, lightweight, and individualization, the interior of a car, like the shape of a car, has become an important factor for people to choose a car. Therefore, the requirements for automotive interior parts are getting higher and higher. In the prior art, performance indicators such as low weight and high strength of coat racks become bottlenecks, restricting the development of luggage carpets. Existing trunk carpet majo...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): B60N3/04B32B37/12
Inventor 卢琴
Owner WUXI GISSING AUTO ACOUSTIC PARTS TECH CO LTD
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