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Composite foam mortar, and preparation and construction method thereof

A composite foam and mortar technology, applied in the field of construction mortar, can solve the problems of high cost, low construction efficiency, poor construction quality, etc., and achieve the effects of reducing cost, improving construction efficiency and improving construction quality.

Active Publication Date: 2009-04-22
SHENZHEN GRANDLAND DECORATION GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the popular rubber powder polystyrene particle thermal insulation mortar and ordinary inorganic thermal insulation mortar in the market cannot be sprayed mechanically, the construction efficiency is low, the construction quality is poor, and the cost per unit area is high.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] According to the weight ratio, 20 parts of ordinary Portland cement higher than or equal to R325 type, 5 parts of slaked lime with a pore size less than 0.05mm, 10 parts of fly ash with a specification above Class II, 20 parts of light aggregate, and 20 parts of heavy aggregate 40 parts of material, 2.0 parts of foam initiator (Guangzhou Hecheng Chemical Co., Ltd.), 3 parts of strong rubber powder (Guangzhou Zhenghong Chemical Co., Ltd.), add successively according to the above weight ratio, and the mixing machine stirs evenly to obtain the compound of the present invention. Composite foam mortar. The light aggregate is an inorganic vitrified hollow microporous material, which is 740 hollow microspheres produced by Henan Xinyang Huayu Mining Company. The above-mentioned strength-preserving rubber powder is a new type of modified latex powder; the above-mentioned heavy aggregate is made by mixing sand with a specification of 0-0.25mm and heavy calcium powder with a speci...

Embodiment 2

[0037] According to the weight ratio, 25 parts of ordinary Portland cement, 8 parts of slaked lime, 5 parts of fly ash, 15 parts of light aggregate, 42 parts of heavy aggregate, 2.0 parts of foam initiator, and 3 parts of strong rubber powder, according to The above weight ratios are added sequentially, and the mixing machine stirs evenly to obtain the composite foam mortar of the present invention. Wherein, the specification of each component and manufacturer's model are the same as embodiment 1.

[0038] The method of use is the same as in Example 1, wherein the ratio of adding water is 50% by weight.

[0039] In this embodiment 2, the ratio of cement, fly ash and light to heavy aggregates is changed, and it is found that the dry density will be significantly reduced, and the thermal insulation performance will be slightly affected, but the technical effect of the present invention can be achieved.

Embodiment 3

[0041] According to the weight ratio, 30 parts of ordinary Portland cement, 5 parts of slaked lime, 8 parts of fly ash, 20 parts of light aggregate, 32 parts of heavy aggregate, 1.6 parts of foam initiator, 3.4 parts of strong rubber powder, according to The above weight ratios are added sequentially, and the mixing machine can stir evenly. Wherein, the specification of each component and manufacturer's model are the same as embodiment 1.

[0042] The method of use is the same as in Example 1, wherein the ratio of adding water is 40% by weight.

[0043] In Example 3, the consumption of the foam initiator was changed, and it was found that the dry density was slightly reduced, and the thermal insulation performance was not greatly affected, but the technical effect of the present invention could be achieved.

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Abstract

The invention relates to a composite foam mortar, which is prepared from the components by the following weight percentage through mechanically and evenly stirring: 20 to 30 percent of ordinary Portland cement, 5 to 8 percent of white lime, 8 to 10 percent of fly ash, 15 to 20 percent of light aggregate, 30 to 40 percent of heavy aggregate, 1.6 to 2.0 percent of foam initiator, and 3.0 to 5.0 percent of strength-keeping rubber powder, wherein the light aggregate is an inorganic vitrification hollow microsphere material; the heavy aggregate is a mixture of sand and coarse whiting powder; and the foam initiator is a mixture of an anionic surfactant and a foam stabilizer. The 30 to 50 weight percent of composite foam mortar is diluted by water, is constructed on a wall surface by a mortar mixer with instant mixed spray coating, and is scraped evenly by a running rule or a putty knife. The composite foam mortar can be constructed by adopting a mechanical guniting technology, thus the construction efficiency and the construction quality are improved, the material dosage on a unit area is reduced, and the cost is reduced. The composite foam mortar also has the advantages of water resistance and heat insulation, improved crack resistance, good compatibility with base layer brickworks, and simple and practical process; besides, the composite foam mortar is applicable to waterproof and heat insulation decoration engineering on the inner and outer surfaces of the outer walls of all buildings, in particular to the moist environments with high requirements on water resistance and heat insulation in south China.

Description

technical field [0001] The invention relates to a construction mortar, in particular to a composite foam mortar and its production process and construction method. Background technique [0002] After the high-speed and stable development of commercial concrete, commercial mortar will become a new trend in the development of urban construction industry. The development of dry powder mortar for construction will play an important role in ensuring product quality, facilitating construction and reducing environmental pollution. The development of special-purpose mortar will be able to replace some imported products and solve the special needs of some projects for material performance. The development of dry powder mortar for construction will play an important role in ensuring product quality, facilitating construction and reducing environmental pollution. High-efficiency and energy-saving composite external wall waterproof and thermal insulation decoration system is an innova...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/04C04B18/08C04B14/22C04B14/06C04B14/28
CPCC04B2111/00482C04B28/04Y02W30/91C04B14/06C04B14/24C04B14/28C04B18/08C04B22/064C04B24/14C04B38/02C04B40/0028
Inventor 李少强
Owner SHENZHEN GRANDLAND DECORATION GROUP
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