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5-shaft linkage numerical control bonding machine and welding process control method thereof

A five-axis linkage, welding machine technology, applied in digital control, welding equipment, welding equipment and other directions, can solve problems such as difficulty, affecting welding quality, impossible to complete, etc., to achieve improved machine tool space utilization, versatility and adaptability , the effect of optimizing the welding quality

Inactive Publication Date: 2009-03-04
吕家琪
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the existing welding equipment, the torch head can only be translated in three-dimensional space, and the angle cannot be changed. Therefore, the position between the torch and the welding spot cannot always reach the optimal state during welding, which often causes welding Pores, slag inclusions and other phenomena in the seam will affect the welding quality
[0004] In addition, the current welding machines generally use manual programming to compile the processing program, which can be realized when the weld seam shape of the workpiece is relatively simple, but with the increase of the complexity of the weld seam of the workpiece, the amount of mathematical calculation and the number of program segments also decrease. It will be greatly increased. At this time, it will be extremely difficult or even impossible to complete by relying solely on manual programming.

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  • 5-shaft linkage numerical control bonding machine and welding process control method thereof
  • 5-shaft linkage numerical control bonding machine and welding process control method thereof
  • 5-shaft linkage numerical control bonding machine and welding process control method thereof

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Embodiment Construction

[0029] The technical solutions of the present invention will be described in detail below in conjunction with the accompanying drawings.

[0030] figure 1It is the welding process flow chart of the present invention. The five-axis linkage CNC welding machine described in the present invention includes a control system, a servo system, a detection system and a machine tool drive system. When a certain workpiece needs to be welded, it is necessary to use CAD / CAM The software performs operations such as modeling of the welding workpiece, planning of the welding process, design of the motion process, and definition of the process flow to output the weld trajectory data file of the workpiece, and then input the weld trajectory data file into the control system. The control system is used for calculation, management and control of CNC machine tools, including post-processing software and CNC system. The post-processing system reads the welding seam trajectory data file and applies s...

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Abstract

The invention relates to a five-axis linkage numerical control welding machine and the welding technique control method thereof. The welding technique control method comprises the following steps: adopting CAD / CAM to build a welding workpiece model; planning and outputting the specific welding spot sequence data; and then carrying out a coordinate conversion and generating a G-code numerical control program file by applying a specific machine tool kinematical formula. The mechanical transmission system ensures the five-axis linkage according to the converted specific welding-spot data, so as to optimize the position between the welding gun and the welding spot while welding, ensure that the welding product has the advantages of good quality uniformity, high repeatability precision, good movement and power performance, etc.; the mechanical transmission system includes three linear movement guide rails X, Y and Z which drive the welding guns to work, and two rotating shafts which drive the welding guns to rotate, wherein the linear movement guide rails can ensure that the rotating shafts can move transversely in any position in the working space, and the two rotating shafts which drive the welding guns to rotate can ensure that the welding guns can perform a 360-degree rotation round the welding spot, therefore, the welding machine and the control method thereof have the advantages of large machine tool stroke, no dead area, high generality, high suitability, etc.

Description

technical field [0001] The invention relates to a welding machine, in particular to a five-axis linkage numerical control welding machine. [0002] The present invention also relates to a technological process, in particular to a technological process in which a computer program is used to realize the operation of a welding machine to weld workpieces. Background technique [0003] In the existing welding equipment, the torch head can only be translated in three-dimensional space, and the angle cannot be changed. Therefore, the position between the torch and the welding spot cannot always reach the optimal state during welding, which often causes welding Pores, slag inclusions and other phenomena will occur in the seam, which will affect the welding quality. [0004] In addition, the current welding machines generally use manual programming to compile the processing program, which can be realized when the weld seam shape of the workpiece is relatively simple, but with the in...

Claims

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Application Information

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IPC IPC(8): B23K37/02B23K9/12G05B19/18
Inventor 吕家琪
Owner 吕家琪
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